气吸式玉米排种器清种机构参数化设计与试验
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国家重点研发计划项目(2017YFD0700703)、国家自然科学基金项目(51575515)和国家玉米产业技术体系建设项目(CARS-02)


Parametric Design and Test of Seed Cleaning Mechanism of Air-suction Maize Seed-metering Device
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    摘要:

    为解决气吸式玉米排种器重播指数高和难以保证清种机构设计合理性的问题,优化设计了气吸式排种器的清种机构。通过定义种子被吸附时占据型孔直径的比值概念,建立了清种过程数学模型,分析了清种过程的运动机理,得出种子被吸附所需占据型孔直径的比值随种盘型孔中心线速度变化不明显,但随型孔直径的增大明显降低;分别对清种机构安装位置、锯齿边缘倒角、清种曲线进行了分析和设计,建立了适于气吸式排种器清种机构的参数化数学模型,并分析得出影响清种机构形状的关键因素为种子尺寸和种盘型孔所在半径;采用DEM-CFD耦合仿真方式对清种过程模拟分析,验证了所设计的清种曲线能够起到很好的逐级清种作用,并得出种子所受清种冲击力的大小顺序为大扁形、小扁形、类圆形。采用优化后的清种机构与上代排种器进行对比试验,结果表明,在风压为-3kPa、作业速度为8~14km/h时,优化后的排种器合格指数不小于92.0%,重播指数不大于1.6%,漏播指数不大于6.3%;优化后的清种机构能够在降低重播指数的同时减少漏播,有效地提高了合格指数,且对不同品种的玉米种子具有良好的适应性,从而验证了清种机构参数数学模型的合理性,可为气吸式排种器清种机构设计提供理论依据。

    Abstract:

    In order to solve the problem of high multiple index of air-suction metering device and the difficulty in ensuring the rationality of design of clearing mechanism, the seed clearing mechanism of air-suction metering device was optimized. By defining the concept of the ratio of diameter of hole occupied by the seed when it was adsorbed, the mathematical model of the clearing process was established, the mechanism of the clearing process was analyzed, and the ratio of the minimum diameter of the hole occupied by the seed when it was adsorbed was obtained. The change of linear velocity of seed plate type hole was not obvious, but it was decreased obviously with the increase of type hole diameter. The installation position, chamfer of sawtooth edge and clearing curve of the clearing mechanism were analyzed and designed respectively. A parametric mathematical model for designing the clearing mechanism of air-suction metering device was established. The key factors affecting the shape of the clearing mechanism were seed size and radius of the type hole in the seed plate, while the linear velocity of the seed plate had little effect. In order to simulate and record the trajectory and parameters of any particle at any position and accurately simulate the working details of the seed cleaning process, the DEM-CFD coupling simulation method was used to simulate and analyze the seed cleaning process. By extracting the speed change index and observing the change of seed speed, the impact of seed cleaning mechanism on seeds was obtained. It was verified that the designed clearing curve can play a good role in clearing seeds step by step. The order of impact force of seed cleaning from large to small was large flat, small flat and round shape. Choosing Zhengdan 958 non-graded seeds and the optimized clearing mechanism was compared with the previous metering device. In order to ensure the same working conditions, the same air pressure of -3kPa was used to carry out the experiment. Three times of test data were selected to take the average results. The result showed that the qualified index after optimization had a certain degree of improvement compared with that before optimization, and with the increase of operation speed, the rising extent of qualified index was increased, and the optimized multiple index was decreased significantly. This trend was increased with the increase of speed, and the missing index did not increase with the decrease of multiple index, but it was decreased slightly while maintaining the original level of missing index. The optimized metering device was operated at speed of 8~14km/h, the qualified index of the optimized metering device was not less than 92.0%, the multiple index was not more than 1.6%, and the missing index was not more than 6.3%. The optimized clearing mechanism can reduce the seed missing while reducing the multiple index, effectively improve the qualified index, and verify the rationality of the mathematical model design of clearing mechanism parameters. The maize seeds of Zhongke 11, Zhengdan 958 and Zhongyuandan 32 were selected for the comparative experiment at the speed of 14km/h. The results showed that they had good adaptability to different varieties of seeds. This model can design clearing mechanism according to different seeds and metering device sizes, which provided a basis for the design of air-suction metering device clearing mechanism.

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丁力,杨丽,张东兴,崔涛.气吸式玉米排种器清种机构参数化设计与试验[J].农业机械学报,2019,50(9):47-56.

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  • 收稿日期:2019-01-14
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  • 在线发布日期: 2019-09-10
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