基于微分几何与EDEM的船型开畦沟装置触土曲面优化
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国家重点研发计划项目(2017YFD0700702、2016YFD020060602)、国家油菜产业技术体系专项(CARS-12)、湖北省丘陵山区主要农作物机械化生产关键技术装备研发与集成示范项目和武汉轻工大学青年教师科研启动基金项目(2019RZ10)


Surface Optimization of Ship Type Ditching System Based on Differential Geometry and EDEM Simulation
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    摘要:

    针对长江中下游地区油菜种植时土壤黏重板结、含水率波动大、播种作业需开畦沟避免渍害的农艺要求,考虑开沟犁体的触土曲面复杂、难以通过高速数字化土槽及田间试验方法寻求其减阻设计方法和理论依据的问题,采用微分几何理论并结合EDEM仿真方法,开展了驱动圆盘犁对置组合式耕整机开畦沟装置主要触土曲面结构优化研究。通过对主要触土曲面(开畦沟前犁犁体曲面、船式开沟犁整形曲面)牵引阻力分析和曲面参数分析,确定了触土曲面主要结构参数范围。根据微分几何理论,分别建立了能量化描述不同导曲线类型(直线、抛物线、指数曲线)〖JP2〗犁体曲面形状变化差异的微分内蕴几何量E、L、M表达式。阻力特性仿真试验结果表明:在作业速度为0.9~1.5m/s、曲面结构参数一定时,导曲线为抛物线型的开畦沟前犁和船式开沟犁具有较好的减阻特性,其平均牵引阻力相比直线型犁体分别低15.09%、16.92%,相比指数线型犁体分别低32.59%、31.58%。触土曲面的内蕴几何量E、L、M可分别反映犁体阻力随速度的增长速率、犁体牵引阻力大小、犁体阻力随速度的波动程度。当设计犁体的导曲线形状使曲面内蕴几何量E的变化率较小、L为单调减函数、M的波动较小时,犁体具有较好的减阻性能。参数优化仿真试验表明:在作业速度为1.2m/s、抛物线型开畦沟前犁宽度为92mm、船式开沟犁整形曲面最大元线角为66°时,开畦沟装置牵引阻力最小,为104252N。田间试验表明:经参数优化的组合式船型开畦沟装置在作业速度为09、12、15m/s时测试的平均牵引阻力分别为956.77、1101.33、1564.85N,与仿真试验结果误差在7%以内,作业效果满足油菜播种开畦沟的农艺要求。

    Abstract:

    Considering the soil in Midlower Yangtze River is sticky and its moisture content fluctuates greatly, the furrow should be ditched while rapeseed planting. Due to the lack of theoretical basis for the design of resistance reduction of plow surface, the research on soil contract surface optimization of ship type ditching system was carried out by using the method of differential geometry analysis and EDEM simulation. According to the traction resistance analysis and surface parameter analysis of the main contact surface (front plow surface, shaping surface), the main structural parameters range of the contact surface was determined. Based on the theory of differential geometry, the differential geometric expression which can quantitatively describe the spatial shape change of plow surface with straight, parabolic and exponential curves was established. The simulation results of traction resistance characteristics indicated that the parabolic type plows had better resistance reduction characteristics when the operating velocity was 0.9~1.5m/s. And its resistance were reduced by 15.09%, 16.92% and 32.59%, 31.58% respectively compared with the linear type plows and exponential type plows. The intrinsic geometric parameters E, L and M can respectively reflect the growth rate of traction resistance with speed, the magnitude of traction resistance, and the fluctuation degree of traction resistance with speed. The parameter optimization results indicated that when the operating velocity was 1.2m/s, the width of ditching plow w was 92mm and maximum element angle Φmax was 66°, the minimum traction resistance was 104252N. Field experiment indicated that the average traction resistance of the combined shiptype ditching system optimized by parameters were 956.77N, 1101.33N and 1 564.85N, and the error between the system and the simulation test results was less than 7%, and the operation effect met the agronomic requirements of rapeseed planting. The research conclusion had great theoretical value and practical significance to the resistance reduction design of plow which formed by horizontal straight line principle.

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刘晓鹏,张青松,刘立超,魏国粱,肖文立,廖庆喜.基于微分几何与EDEM的船型开畦沟装置触土曲面优化[J].农业机械学报,2019,50(8):59-69.

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  • 收稿日期:2019-05-05
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  • 在线发布日期: 2019-08-10
  • 出版日期: 2019-08-10