豆类作物一器双行气吸式高速精量排种器设计与试验
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国家食用豆产业技术体系建设项目(CARS-08)和国家重点研发计划项目(2017YFD0700703)


Design and Experiment of Pneumatic Precision Seed-metering Device with Single Seed-metering Plate for Double-row
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    摘要:

    为解决豆类作物窄行密植种植模式下高速精量播种的问题,设计了一种一器双行气吸式高速精量排种器,采用单风道单排种盘实现双行播种作业。阐述了其基本结构与工作原理,对关键参数进行了理论分析,确定了工作区域,明确了排种盘的结构形式,建立了主要结构参数的数学模型。以影响排种器工作性能的主要因素吸孔直径、真空度和机器前进速度为试验因素,进行了三因素三水平的Box-Behnken旋转正交试验。试验结果表明:吸孔直径4.5mm、真空度4.5kPa、前进速度10km/h为最优组合,在最优参数组合条件下,内圈合格率为97.83%,内圈漏播率为0.62%,外圈合格率为98.24%,外圈漏播率为0.47%,满足设计要求。为考察排种器的速度适应性,进行了速度单因素试验,结果表明,速度在14km/h以内时,内、外圈合格率大于93%,内、外圈漏播率小于5%,内、外圈重播率小于2%。为验证排种器对不同豆类品种的适应性,选取豌豆、小豆和绿豆为试验材料,根据豆类外形尺寸选取不同吸孔尺寸种盘,进行了品种适应性试验,结果表明,内、外圈合格率大于97%,内、外圈漏播率小于1%,内、外圈重播率小于3%,均优于国家标准要求,具有良好的品种适应性。

    Abstract:

    Under the narrow-row-dense planting mode of beans, it is difficult to achieve high-speed precision seeding. However, a pneumatic precision seed-metering device with single seed-metering plate for double-row was developed, which used single-channel and single-row seeding tray to realize double-row seeding operation. The basic structure and working principle were expounded. The working area of the seeding device was divided, the structural form of the seeding tray was determined, the key parameters of the main structure were analyzed and the mathematical model was determined. The experiment was employed through the method of Box-Behnken orthogonal rotating center combination of three factors and three levels according to the GB 6973—2005 national standard. In test, soybean seed Zhonghuang 37 was selected as experimental material. Combining with extensive pre-experiment and theoretical analysis, hole diameter, vacuum degree, forward speed were taken as main influencing factors, the seed qualified index and missing index were taken as response index. The results showed that the order of contribution rates on the effect of inner qualified index was the vacuum degree, hole diameter and forward speed, the order of contribution rates on the effect of inner missing rate was vacuum degree, forward speed and hole diameter, the order of contribution rates on the effect of outer eligible rate was vacuum degree,forward speed and hole diameter, the order of contribution rates on the effect of outer qualified index was hole diameter,vacuum degree and forward speed. The optimal combination of parameters was as follows: the hole diameter was 4.5mm, the vacuum degree was 4.5kPa, the working speed was 10km/h, and under the optimal combinations, the inner eligible rate was 97.83%, the inner missing index was 0.62%, the outer eligible rate was 98.24%, the outer missing rate was 0.47%. The verification test was repeated 10 times, the results indicated that the actual test results were in agreement with the optimization results. Then, a speed single factor test was carried out. The results showed that the inner and outer eligible rate were more than 93%, the inner and outer missing rate were not more than 5%, and the inner and outer multiple rate were not more than 2%. At last, the adaptation tests of peas, mung beans and adzuki beans were carried out. The results showed that the inner and outer circle eligible rate were more than 97%, the inner and outer missing rate were not more than 1%, and the inner and outer multiple rate were not more than 3%. The results of the research laid a foundation for the development of pneumatic precision seed-metering device for bean, and provided a reference for the research of bean narrow-row and flat-dense planter.

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李玉环,杨丽,张东兴,崔涛,丁力,魏亚男.豆类作物一器双行气吸式高速精量排种器设计与试验[J].农业机械学报,2019,50(7):61-73. LI Yuhuan, YANG Li, ZHANG Dongxing, CUI Tao, DING Li, WEI Ya’nan. Design and Experiment of Pneumatic Precision Seed-metering Device with Single Seed-metering Plate for Double-row[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):61-73

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  • 收稿日期:2018-12-30
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  • 在线发布日期: 2019-07-10
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