射流离心泵动静叶栅匹配的水力与声学性能优化设计
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国家自然科学基金项目(51579125)和国家重点研发计划项目(2016YFB0200901)


Optimization Design of Hydraulic and Acoustic Performance on Matching of Rotor and Stator of Jet Centrifugal Pump
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    摘要:

    为提高射流离心泵叶轮和导叶水力设计水平,优化动静干涉对泵的水力性能及其声学响应特性影响,采用正交试验方法结合CFD/CFA(计算流体动力学/计算流体声学)技术对叶轮与正导叶的动静叶栅匹配进行多目标优化设计,试验设计统筹考虑叶轮和正导叶相关结构参数,分析叶轮叶片数、叶轮叶片型线、导叶叶片数、导叶叶片型线及动静叶栅间隙对射流离心泵扬程、水力效率和动静叶栅内部流体动力噪声的影响规律,采用矩阵分析法确定多目标优化方案,获得综合性能最优的动静叶栅匹配组合。结果表明:优化后,额定工况下泵的扬程不变,水力效率提高0.5个百分点,动静叶栅内的整体噪声明显降低,其中叶轮诱导噪声降低7.1%,导叶诱导噪声提高2.2%,验证了权矩阵分析法确定多指标优化方案的可行性;低噪声射流离心泵设计的关键是合理确定动静叶栅间隙及动〖JP2〗静叶栅的叶片数;动静叶栅的不同匹配方案对射流离心泵扬程的影响比对其水力效率的影响更加敏感,对导叶诱导噪声的影响比对叶轮诱导噪声的影响更加敏感;压力脉动引起具有偶极子特性的流体动力噪声,导叶诱导噪声的频谱特性与压力脉动的频谱特性基本一致,但叶轮诱导噪声的频谱特性与压力脉动的频谱特性有较明显的区别。

    Abstract:

    In order to improve the hydraulic design of flowingpassed components of the jet centrifugal pump (JCP), the performance of rotorstator interaction on the hydraulic performance and its acoustic response characteristics of the pump were optimized. The multiobjective optimization design of rotor and stator matching was carried out by orthogonal experiment and computational fluid dynamics/computational fluid acoustic (CFD/CFA) technology. Some relevant geometric parameters of impeller and positive guide vane of JCP were considered in the test design. The effects of water head, efficiency of JCP and hydrodynamic noise in the rotors and stators were analyzed according to the impeller blade number, impeller blade profile, guide vane blade number, guide vane blade profile and clearance of rotor and stator. Multiobjective optimization scheme was determined by matrix analysis method, the optimal matching combinations of rotor and stator cascades were obtained. The results showed that under the rated conditions, after optimization, the water head remains unchanged, hydraulic efficiency was increased by 0.5 perantage points, and the overall noise in the rotor and stator cascades was decreased significantly, the impellerinduced noise was decreased by 7.1% and the guide vaneinduced noise was increased by 2.2%. It was verified that determining multiindex optimization scheme by weight matrix analysis method was feasible. The key of the design of low noise JCP was to determine the clearance between stator and rotor as well as the blades number of stator and rotor. Different matching schemes of rotor and stator cascades were more sensitive to the water head of JCP than to its efficiency, and more sensitive to the guide vane induced noise than to impeller induced noise,at the same time, the unsteady flow in guide vane influenced by rotorstator interaction was more obvious than that of the impeller. Dipole source noise was caused by pressure pulsation on the flowingpassed wall. The frequency spectrum characteristics of guide vane induced noise are basically the same as that of pressure fluctuation, but the frequency spectrum characteristics of impeller induced noise are obviously different from that of pressure fluctuation.

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郭荣,李仁年,张人会.射流离心泵动静叶栅匹配的水力与声学性能优化设计[J].农业机械学报,2019,50(5):148-158.

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  • 收稿日期:2018-10-16
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  • 在线发布日期: 2019-05-10
  • 出版日期: 2019-05-10