基于干燥均匀性的真空脉动干燥加热控制技术
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国家重点研发计划项目(2017YFD0400905)


Heating Control Technology of Vacuum Pulse Drying Based on Drying Uniformity
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    摘要:

    为解决真空脉动干燥中加热板差异和气流扰动引起的物料干燥不均匀问题,设计了基于过零触发控制的加热板辐射强度控制硬件电路,将PID控制理论和离群点检测方法相结合,提出了加热板温度离群点优化积分分离PID控制策略,以含水率均匀一致的面片作为试验原料,以干燥均匀度为考核指标,对控制系统的控制效果进行试验验证。试验结果表明:该控制系统可以有效缩小不同加热板间的辐射强度差异,平均温度控制精度±0.8℃,初始阶段调节时间120s,在受到气流扰动干扰后能够迅速恢复;在干燥均匀性方面,离群点优化PID控制优于独立PID控制和整体PID控制,可以减小气流扰动对干燥整体均匀性的影响,面片干燥均匀度由90%左右提高到95%以上。

    Abstract:

    In order to solve the problem of nonuniformity of material drying caused by difference of heating plate and disturbance of air flow in vacuum pulse drying, a hardware circuit for controlling radiation intensity of heating plate based on zerocrossing trigger control was designed. The control circuit was designed as daisychaining connection mode to facilitate installation and expansion. Combining the theory of PID control with outlier detection method in data mining technology, an integral separation PID control strategy for temperature outlier optimization of heating plate was proposed. The control effect of the control system was validated by using the uniform moisture content of the patches as the test material and the uniformity of drying as the evaluation index. The experimental results show that the control system can effectively reduce the difference of radiation intensity between different heating plates. The average temperature control accuracy was ±0.8℃ and the initial transient time was 120s. The surface temperature of heating plate can recover quickly after disturbed by air flow disturbance. In terms of drying uniformity, the outlier optimization integral separation PID control was superior to the heating plate independent PID control and the heating plates whole PID control. It can reduce the influence of air disturbance on drying uniformity and improve the drying uniformity of the patches from 90% to more than 95%.

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薛令阳,王书茂,MUJUMDAR A S,王军,于贤龙,高振江.基于干燥均匀性的真空脉动干燥加热控制技术[J].农业机械学报,2019,50(4):317-325.

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  • 收稿日期:2019-02-17
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  • 在线发布日期: 2019-04-10
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