弹齿式清秸装置防止残茬回带机构设计与试验优化
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现代农业产业技术体系建设专项资金项目(GARS-04)和国家重点研发计划项目(2018YFD0201004)


Design and Experiment Optimization of Prevent Bring Back Stubble Mechanism of Spring-tooth Type Cleaning Device
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    摘要:

    为解决2BMFJ系列玉米免耕播种机清秸装置侧向抛撒残茬时,清秸工作部件残茬回带和动土量较大问题,设计了一种弹齿式清秸装置防止残茬回带机构,通过理论分析确定关键部件主要结构参数,应用三因素三水平正交试验法,以机具作业速度、清秸弹齿与带轮圆周外法线方向后偏角和主动带轮转速为试验因素,以残茬清除率和残茬回带率为评价指标,对影响清秸装置性能的结构与作业参数进行试验与优化研究,试验结果表明:在机具作业速度2.0m/s,弹齿与带轮圆周外法线方向后偏角30°,主动带轮转速450r/min时,残茬清除率95.5%、残茬回带率1.38%。该机构在保证作业幅内残茬清除质量的同时,可有效减少残茬回带,为2BMFJ系列原茬地免耕播种机高质量种床准备、提高防堵性能提供了技术支撑。

    Abstract:

    The 2BMFJ series of precision seeder for no-tillage mulch straw in stubble field developed by Northeast Agricultural University integrated seed bed preparation, stubble prevention, precision seeding, deep fertilization, covering and compacting soil, spraying potions, covering straw evenly and other functions, the original stubble field with high quality and precision seeding operations was completed. It has become an important technical means to ensure the combination of intensive cultivation and conservation tillage. In order to solve the problem of large amount of straw return during the operation of the spring-tooth cleaning plant, it was of great significance to study a kind of prevent bring back stubble mechanism. Therefore, based on the existing stubble no-tillage mulch straw precision seeder spring-tooth cleaning device, the prevent bring back stubble linkage mechanism was added. By modeling and analyzing the lateral throwing residual of the linkage mechanism, the change rule of rear deviation angle in the direction of outer normal line of the pulley was determined. The minimum rotational speed of the drive pulley was obtained by theoretical analysis of the stubble conveying with spring-tooth. Based on the theoretical analysis of soil cutting length, the structural parameters between the spring-tooth were obtained. In order to obtain rules of the spring-tooth on the residual stubble, the structural parameters of the prevent bring back stubble linkage mechanism were determined. The experiment was carried out by using the method of L9(34) orthogonal test. The working speed, deflection of springtooth and rotational speed of drive pulley were selected. The rate of straw removal and the rate of straw return were taken as the evaluation indexes. The results showed that the working speed and the rotational speed of drive pulley had an extreme significant effect on the straw removal rate of seed bed (P<0.01). The effect of the angle on the straw return rate was significant (0.01

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史乃煜,陈海涛,王星,柴誉铎,王洪飞,侯守印.弹齿式清秸装置防止残茬回带机构设计与试验优化[J].农业机械学报,2019,50(4):84-91.

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  • 收稿日期:2018-09-10
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  • 在线发布日期: 2019-04-10
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