串联机器人多模式标定与刚柔耦合误差补偿方法研究
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国家自然科学基金项目(51575236)和江苏省研究生科研与实践创新计划项目(KYCX17_1462)


Multi-mode Calibration and Rigid-Flexible Coupling Error Compensation Method of Serial Robot
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    摘要:

    工业串联机器人有着较大的几何误差,还存在着不可忽视的非几何误差,使其在高精度领域的应用受限。本文建立了一种包含几何与柔性误差的完整刚柔耦合位置误差模型,并采用基于预测残差和加权递推平均滤波算法改进的Levenberg-Marquardt算法(M-LMA)辨识耦合误差参数。为了提高测量过程的效率及可靠性,结合测量设备的检测特性与末端执行器的几何特性两种外部约束,提出了一种基于线性递减权重的粒子群算法(LDW-PSOA)的测量位姿智能选取方法。重点提出了一种局部精补偿方法,其可与标定或者全局补偿同时使用,也可直接单独使用。同时,根据机器人自身特性及加工需求,提出了一种基于预测精度与参数数量的模型择优方法,并且制定了一种多模式精度提高策略。此外,将本文所建立的模型及提出的算法集成于Matlab开发平台,实现GUI交互系统。实验结果表明,本文提出的精度提高策略不仅能以多种方式实现机器人高精度定位的性能,且具有高效可靠的测量过程。

    Abstract:

    Industrial serial robot has not only large geometric errors, but also nongeometric errors that can not be ignored, which limits its application in the field of high accuracy. A complete rigidflexible coupling position error model, including geometric and compliance errors was established, and a modified Levenberg-Marquardt algorithm (M-LMA) based on the predictive residual errors and the weighted recursive average filtering algorithm was used to identify the coupling error parameters. In order to improve the efficiency and reliability of the measurement process, an intelligent selection method of the measuring poses based on the linearly decreasing weight particle swarm optimization algorithm (LDW-PSOA) was proposed, which combined the external constraints of the detection features of the measuring equipment and the geometric characteristics of the endeffector. A local precise compensation method was proposed, which can be used simultaneously with the calibration or the global compensation respectively, and can also be applied directly alone. Meanwhile, a model optimization method based on the prediction accuracy and the number of parameters was proposed according to the characteristics of the robot and processing demands, and a multimode accuracy improvement strategy was formulated. Furthermore, the established models and the proposed algorithms were integrated into the development platform of Matlab to realize a GUI interface system. Finally, the experimental results showed that the proposed accuracy improvement strategy can not only achieve the performance of highprecision positioning of the robot in many ways, but also had an efficient and reliable measurement process.

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陈宵燕,张秋菊,孙沂琳.串联机器人多模式标定与刚柔耦合误差补偿方法研究[J].农业机械学报,2019,50(3):396-403.

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  • 收稿日期:2019-01-08
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  • 在线发布日期: 2019-03-10
  • 出版日期: 2019-03-10