横轴流式玉米柔性脱粒装置设计与试验
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山东省高等学校优势学科人才团队培育计划项目(鲁教人字[2015]18号)


Design and Experiment on Transverse Axial Flow Flexible Threshing Device for Corn
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    摘要:

    针对黄淮海地区玉米籽粒直收过程中籽粒破碎率和未脱净率高的问题,结合现有玉米脱粒滚筒的结构特点,设计了横轴流式玉米柔性脱粒装置。该装置内置柔性脱粒滚筒,脱粒元件采用柔性钉齿和弹性短纹杆组合结构,实现了玉米果穗的柔性低损伤脱粒。研究了滚筒关键设计参数对脱粒性能的影响,建立了该脱粒滚筒关键结构参数的设计方法;利用ADAMS软件进行了动平衡模拟仿真,开展脱粒系统的动平衡试验,保证了整机工作的可靠性;选取滚筒转速、脱粒间隙和喂入量作为试验因素进行了室内台架正交试验,确定较优参数组合:喂入量为8kg/s,滚筒转速为450r/min,凹板间隙为40mm。在该条件下,玉米果穗的籽粒破碎率为0.65%,未脱净率为0.59%,符合国家相关标准要求。

    Abstract:

    Corn has become the top substitute for rice and wheat, thereby significantly influencing the lives of people involved in increasing corn production. The technology of corn harvesting has been developing toward the direction of mechanical harvesting. At present, corn grain harvesting can complete harvesting, threshing and cleaning process at one time, which reduces operation process and improves working efficiency. It is the development trend of corn harvest. However, the corn grain moisture content restricts the development of corn grain harvest. In order to solve the problem of high maize kernel damaged rate and high unthreshed rate during the corn harvest in Huang-Huai-Hai region, a transverse axial flow corn threshing test system was designed which used flexible tooth and elastic short rasp bar as threshing elements. In order to make the material in the cylinder have a transmission capacity, the flexible tooth and elastic short rasp bar were arranged in four heads. The test system adopted grid concave. Six spiral guide bars were arranged at the inner wall of the cover to assist the speed of material movement. The key design parameters of this type threshing system were calculated and explained. For the sake of reliability, the dynamic balance simulation was carried out with ADAMS software and YYW-1000 dynamic balance machine checked the accuracy. The threshing cylinder speed, concave clearance and feed rate were selected as the influence factors, and the maize kernel damaged rate and unthreshed rate were selected as the performance indexes in the orthogonal experiments. The optimal experimental results were as follows: threshing cylinder speed was 450r/min, the concave clearance was 40mm and the feed rate was 8kg/s. And the corresponding performance indexes were as follows: the maize kernel damaged rate was 0.65%, the unthreshed rate was 0.59%, which could completely reach the requirement of the national standards in China. The research result of the threshing system provided reference for design of the type of corn harvester.

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耿端阳,何珂,王骞,金诚谦,张国海,鹿秀凤.横轴流式玉米柔性脱粒装置设计与试验[J].农业机械学报,2019,50(3):101-108.

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  • 收稿日期:2018-09-04
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  • 在线发布日期: 2019-03-10
  • 出版日期: 2019-03-10