正负气压组合管针式西洋参集排器设计与试验
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国家自然科学基金项目(51875229、51405180)和国家重点研发计划项目(2017YFD0700702)


Design and Experiment of Positive and Negative Pressure Combined Tube-Needle Centralized Seeding Device for American Ginseng
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    摘要:

    针对西洋参种植农艺要求窄行距单粒精密播种、但缺乏适用精密播种技术与装备的问题,设计一种采用负压吸种、正压卸种的管针式集排器。分析了集排器的工作原理,确定了主要结构参数,开展了集排器并联各行气流分配均匀性仿真分析,构建了排种器吸种和卸种环节力学模型,通过台架试验测试了集排器性能。仿真分析表明,各行排种针末端种子吸附面气流流速的变异系数为2.923%,集排器并联各行排种针流场分配较均匀;台架试验表明,集排器的单行合格指数可达90%以上;二次回归正交旋转组合试验结合响应曲面分析表明,影响合格指数的因素主次顺序为排种轴转速、吸种负压、卸种正压,集排器最佳性能工作参数组合为排种轴转速13.10~17.70r/min、吸种负压4.25~4.50kPa及卸种正压2.90kPa时,集排器单行的排种合格指数大于88.50%、漏播指数小于5.00%、重播指数小于7.50%;选取该范围内不同工况条件进行集排器整体排种性能测试,结果表明,集排器各行排种合格指数均大于86.30%,行间合格指数一致性变异系数小于1.80%,各行合格指数稳定性变异系数均小于6.20%,排种器工作性能稳定,满足西洋参精密播种要求。

    Abstract:

    Existing agronomy of American ginseng cultivated in China, which uses narrow row spacing and precision seeding, has persistent challenges that employ a seeder to improve efficiency and guarantee precision, highlighting a need for narrow row spacing precision sowing technology and equipment. The object was to explore an innovated prototype of multi narrow rows parallel tubeneedle centralized seeding device to address the challenge, which combined positive and negative air pressure to suck and discharge the seed respectively. The working principle of the prototype device was introduced and main structural parameters were confirmed. The uniformity of airflow field distribution between rows of the prototype device was estimated by employing the simulation analysis. The mechanical model for seed sucking and discharging during the seeding process was constructed. Finally, the seeding performance of the prototype device was tested by bench test and the influence law of the seeding performance was investigated. The result of airflow field simulation analysis showed that the coefficient of variation on the airflow average velocity value of each seeding needle at the end adsorption surface was 2.923%, which proved that the airflow field of the centralized seeding device designed was evenly distributed. The bench test results showed that the seeding qualified index of the prototype device reached more than 90%. Combined with the quadratic regression rotation orthogonal combination test and response surface analysis, it was showed that the primary and secondary factors affecting seeding qualified index and missing index were rotating speed of the seed meter shaft, the negative pressure and the positive pressure successively. The optimal working parameters combination was optimized as the row axis speed of 13.10~17.70r/min, the negative pressure of 4.25~4.50kPa, and the positive pressure of 2.90kPa. Within the optimal condition range, the qualified index of a single row was greater than 88.50%, the missing index was less than 5.00% and the multiple index was less than 7.50%. The difference working conditions in the optimal condition range were selected to estimate the overall performance of the prototype device. The result showed that each row qualified index of centralized seeding device was greater than 8630%, the consistency coefficient of variation for each row was less than 1.80% and the stability coefficient of variation for each row was less than 6.20%, which confirmed that the seed metering device worked stably and achieved the precision seed metering requirements for American ginseng sowing. The research result provided the core device for further developing American ginseng seeder adapted to the precision planting agronomic requirements.

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廖宜涛,郑娟,廖庆喜,丁幼春,高丽萍.正负气压组合管针式西洋参集排器设计与试验[J].农业机械学报,2019,50(3):46-57.

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  • 收稿日期:2018-12-28
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  • 在线发布日期: 2019-03-10
  • 出版日期: 2019-03-10