基于振动减阻原理的旋转中耕机关键部件设计与试验
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国家重点研发计划项目(2016YFD0701905)和黑龙江省应用技术研究与开发计划重大项目(GA16B301)


Design and Experiment of Key Components of Rotary Cultivator Based on Vibration Reducing Resistance Principle
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    摘要:

    针对传统中耕机粘重土壤环境作业时切削阻力大、能耗高等问题,借鉴农业机械设计中振动减阻方法,对旋转中耕机关键部件进行设计。通过建立旋转单体运动方程,对碎土刀切削土壤阻力及旋转单体减阻机理进行分析,为旋转中耕机关键部件设计提供理论依据。采用二次正交旋转组合试验,以机器前进速度、刀辊转速和弹簧刚度为试验因素,以作业功耗、碎土率为试验指标,在室内进行台架试验,并运用Design-Expert软件对试验数据进行方差分析和响应面分析,得到影响因素与响应指标之间的数学模型,对数学模型进行优化及验证。试验结果表明,在刀辊转速为247~268r/min、机器前进速度为0.5~1.0m/s、弹簧刚度为11.39~15.16N/mm时,相应试验指标作业功耗为1.55~1.90kW、碎土率为91.3%~92.9%。选取最优水平组合中的一组进行验证及对比试验,结果表明,通过振动可有效降低旋转中耕机的作业功耗,与传统机型相比,其作业功耗下降了32%。在最优组合参数下进行田间试验,得到其作业功耗为1.95kW,碎土率为92.8%,其作业性能满足中耕机作业要求。

    Abstract:

    Aiming at the problems of large cutting resistance and high energy consumption when working on rotating monomer of traditional cultivators, the key component of rotary cultivator was designed according to the method of vibration reducing resistance in agricultural machinery design. The motion equation of rotating monomer was established, and the analysis of reducing resistance was done. The analysis can provide theoretical basis for the design of the rotating monomer. For the study on performance of rotary cultivator, the quadratic regression orthogonal rotation combined design was used for the experiment. The forward speed, spring stiffness coefficient and rotational speed of knife were taken as the influential factors, the rate of broken soil and the power consumption were taken as test indexs, and the test was conducted in the indoor soil bin. Through the variance analysis and response surface analysis by DesignExpert software, the mathematical model between influencing factors and response indexes was obtained, and the mathematical model was optimized and validated. The field test showed that when rotational speed of knife was 247~268r/min, forward speed was 0.5~1.0m/s and the spring stiffness coefficient was 11.39~15.16N/mm, the rate of broken soil was 91.3%~92.9%, the power consumption was 1.55~1.90kW, the result of contrast test showed that the vibration can effectively reduce the operating power consumption of the rotating monomer, compared with the traditional device, the results showed that the vibration rotating monomer can reduce the power consumption by 32%. To the optimal level combination of field experiment, the rate of broken soil was 92.8%, and the power consumption was 1.95kW. The results showed that the vibrating rotary monomer can meet the requirements of operation technology of cultivator. The research result provided important theoretical and technical reference for the improvement and optimization of the key components of rotary cultivator.

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王文明,王天元,郭兵,陈旭,周福君.基于振动减阻原理的旋转中耕机关键部件设计与试验[J].农业机械学报,2019,50(3):35-45.

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  • 收稿日期:2018-09-28
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  • 在线发布日期: 2019-03-10
  • 出版日期: 2019-03-10