多回流式变量喷药控制系统设计与试验
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山东省泰山产业领军人才工程高效生态农业创新类项目


Design and Experiment of Multi-reflux Variable Spraying Control System
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    摘要:

    针对目前大型宽幅喷药机在喷药过程中施药方式不合理、控制方式单一等问题,在3WP-1200型喷杆式宽幅(22m)喷药机基础上,设计了一种多回流式变量喷药控制系统。该控制系统可根据喷药机行驶速度来调节比例控制阀,通过改变回流口的开口度来改变喷药流量,实现变量喷药。该控制系统分5路控制所有喷头,每一路可单独控制开断,一路或几路断开的同时可打开相对应的回流口,使系统在不改变流量的情况下,其余喷头喷药量不变;多回流式的控制方法使系统压力更稳定,控制精度更高。同时设计了该系统的硬件和软件,并对该控制系统进行了液位标定与喷药精度试验。液位标定试验中,对不同液位对应的药液容积进行了标定,其标定模型决定系数R2为0.994;流量控制精度试验中,单个喷头的目标流量与实际流量相差不大,其相对误差不大于4.1%;喷药量控制试验中,喷药流量可随速度变化而变化,但其设定喷药量与实际喷药量相差不大,相对误差在6%以内,实现了变量喷药,且控制精度较高。

    Abstract:

    In order to solve the problems of unreasonable pesticide application methods and relatively simple control methods in the spraying process of large-scale wide-width spraying machine, a multireflux variable spraying control system was designed based on the 3WP-1200 spraying rod spraying machine with 22m spraying width. The control system could adjust the proportional control valve according to the running speed of the sprayer, which realized the variable spraying by changing the spray flow rate caused by the opening of return port. The control system was divided into five paths to control all sprinklers, and each path could be controlled separately. When one or more routes were disconnected, the corresponding return port could be opened, so that the spraying quantity of the other sprinklers would not change without changing the flow rate of the system. At the same time, its multi-reflux control method made the system pressure more stable and control precision higher. Moreover, the hardware and software of the system were designed, and the liquid level calibration and spray accuracy test of the control system were carried out. In the liquid level calibration test, the liquid volume corresponding to different liquid levels was calibrated, and the determination coefficient R2 of the calibration model was 0.994. In the flow control accuracy test, the target flow rate of a single sprinkler had little difference from the actual flow rate, and the relative error was not more than 4.1%. In the spraying control test, the spraying flux could vary with the speed, but the actual spraying flux was almost the same as that of the set spraying flux, and the relative error was within 6%. These experimental results showed that the system could achieve variable spraying with high control accuracy.

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王相友,胡周勋,李学强,李少川,盖金星,王法明.多回流式变量喷药控制系统设计与试验[J].农业机械学报,2019,50(2):123-131.

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  • 收稿日期:2018-10-17
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  • 在线发布日期: 2019-02-10
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