宽苗带勾型窝眼轮式小麦精量排种器设计与试验
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国家重点研发计划项目(2016YFD020060704)


Design and Test of Wide Seedling Strip Wheat Precision Hook-hole Type Seed-metering Device
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    摘要:

    为解决宽苗带小麦精密播种排种器排种均匀性差的难题,结合小麦精量排种技术提出一种勾型窝眼轮式宽苗带小麦精量排种器,使种子行内分布均匀,行间种子不散乱。对关键参数进行了设计和理论分析,通过EDEM离散元软件完成了种层厚度调节板水平距离、窝眼布置形式、窝眼个数、窝眼倾角、种箱底板倾角对充种性能影响的单因素试验。在此基础上以勾型窝眼轮转速、种层厚度调节板垂直高度和窝眼长度为试验因素进行了多元二次回归旋转正交组合试验并应用Design-Expert 8.0.6软件对试验数据进行分析,得到回归模型和因素对指标影响关系,确定了影响单粒率重要性大小依次为窝眼长度、种层厚度调节板垂直高度和排种轮转速,排种轮转速与窝眼长度间交互作用不可忽视;影响合格率重要性由大到小依次为种层厚度调节板垂直高度、排种轮转速和窝眼长度。基于回归模型进行多目标参数优化,结果表明:排种轮转速为23.05r/min、窝眼长度为7.00mm、种层厚度调节板垂直高度为25.00mm时,合格率为98.59%。对该优化参数组合下的排种器进行充种性能和排种性能台架试验,结果表明:充种合格率为98.01%,试验验证结果与仿真优化结果相吻合,验证了仿真优化结果的可靠性,此时排种器4行间充种合格率变异系数仅为1.20%,宽苗带各行间变异系数较小;排种合格率为90.03%,行间排种合格率变异系数为1.50%,行内均匀性变异系数达到16.54%,排种性能明显优于常用外槽轮排种器。

    Abstract:

    In order to solve the problem of poor uniformity of wheat precision seed metering device used in wide seedling strip, combined with wheat precision seeding technology, a kind of hookhole type wheat precision seed metering device used in wide seedling strip was proposed to ensure uniform distribution of seeds in rows, and the seeds in rows were not scattered. The design and theoretical analysis of key parameters were carried out. Single factor test on the effects of the horizontal distance of the seedlayer thickness adjusting plate, the arrangement of the hole, the number of hole, the inclination angle of the hole and the inclination angle of the bottom plate in seed box on seedfilling performance were studied by EDEM discrete element software, and then the parameters were determined. On this basis, the multiple quadratic regression rotation orthogonal combination test was carried out with the rotation speed of the typehole wheel, the vertical height of the seedlayer thickness adjusting plate and the length of the hole, and then the test data was analyzed by Design-Expert 8.0.6 software. The regression model and the influence of factors on the index were obtained. The influence relation of factors on the single rate was determined and the order of importance was the length of hole, the vertical height of the seedlayer thickness adjusting plate and the rotation speed of the celltype wheel in turn. Interaction between the length of cell and the rotation speed of the celltype wheel can not be ignored. The order of importance to the qualified rate was the vertical height of the seedlayer thickness adjusting plate, the rotation speed of the celltype wheel and the length of hole in turn. Based on the regression model, the parameters were optimized. The optimization results of the target parameters showed that when the rotation speed of the celltype wheel was 23.05r/min, the length of the hole was 7.00mm, and the vertical height of the thickness adjusting plate was 25.00mm, and then the qualified rate was 98.59%. The seed metering device under the optimized parameter combination was tested for seedfilling performance and seedmetering performance. The results showed that the qualified seedfilling rate was 98.01%, and the relative error between the test verification result and the simulation optimization result agreed well. The reliability of the simulation optimization result was verified. The variation coefficient of the seedfilling qualified rate among the four rows of seeders was only 1.20%, and the variation coefficient among the rows of the wide strip was small; the qualified seedmetering rate was 90.03%, coefficient of variation of the seedfilling qualified rate between rows was 1.50%, coefficient of variation of uniformity in a row was 16.54%. The performance of seed metering was much better than that of existing common grooved seedmetering device. The wheat precision seed metering device of hooktypehole solved the problem of nonuniform distribution of random scattered distribution in outer groove wheel seed metering device used in wide seedling strip. The research results provided a reference for the design of the wheat precision seeder used in wide seedling strip.

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刘彩玲,魏丹,都鑫,姜萌,宋建农,张福印.宽苗带勾型窝眼轮式小麦精量排种器设计与试验[J].农业机械学报,2019,50(1):75-84.

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  • 收稿日期:2018-07-30
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  • 在线发布日期: 2019-01-10
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