基于TRIZ理论的D型打结器设计与试验
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国家重点研发计划项目(2016YFD0701701)


Design of D-type Knotter Based on TRIZ Theory
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    摘要:

    发明问题解决理论(TRIZ)是指导人们进行发明创新、解决工程问题的系统化的方法学体系。打结器是捡拾打捆机的核心部件,它的主要功能是将包络草捆的捆绳打成牢固可靠的绳结。针对捡拾压捆机打结器架体在损坏后拆装麻烦、难于维修更换,生产率急剧下降的问题,应用TRIZ理论对打结器进行了分析。通过对存在问题的描述,利用鱼骨图进行因果分析,找到问题发生的原因;通过功能分析法找到初步解决问题的思路,进一步应用矛盾分析法得到问题的最终解决方案。试验证明,新型打结器平均每11.5万捆损坏一次,超出了国家标准和设计要求。

    Abstract:

    Invention problem solving theory (TRIZ) is a systematic methodology system that guides people to innovate and solve engineering problems. The knotter is the core part of the forage picking and baling machine. Its main function is to tie the baling rope of enveloping grass into a solid and reliable knot. Each picking and baling machine is equipped with multiple sets of knotter as required and installed on the main shaft of the knotter together. Knot for picking and baling machine frame body dismantling trouble and difficult to repair and replacement after damage, arising from resulting work stoppage, slowdown productivity fell sharply, and application of the theory of TRIZ innovative methods were analyzed. Through the description of the existing problems, the causality analysis was carried out by using fishbone diagram to find out the cause of the problems and point out the direction for further solving the problems. Through functional analysis, the initial solution of the problem was found out, and then the contradiction analysis method was applied to get the final solution of the problem. By TRIZ theory analysis, the final solution of simple described as knot in the shaft hole of the frame body were inlaid self-lubricating bushings, an engineering plastics with engineering plastics for the collar base makings, joining the reinforcing fiber and solid uniform synthetic grease, wear-resisting effect, and increasing the whole strength of the fiber can improve the bearing and edge under the pressure of ability, and realizing the high pressure resistance, high heat dissipation and creep force, at the same time, it had a good friction performance. Tests results showed that the average failure-free time of the new knotter was raised to 115000 bales, which greatly exceeded national standards and design requirements. It was proved by practice that the application of TRIZ can greatly accelerate the process of invention and creation and obtain high-quality innovative products.

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马赛,李凤鸣,钱旺.基于TRIZ理论的D型打结器设计与试验[J].农业机械学报,2018,49(s1):327-331.

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  • 收稿日期:2018-07-10
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  • 在线发布日期: 2018-11-10
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