弹齿式残膜回收机捡拾装置改进设计与试验
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国家重点研发计划项目(2017YFD0701102)、国家自然科学基金项目(51805305)、山东省重点研发计划项目(2018GNC112006)、山东省农机装备研发创新计划项目(2018YF020-09)和山东省农业科学院农业科技创新工程项目(CXGC2018E18)


Improved Design and Experiment on Pickup Unit of Spring-tooth Residual Plastic Film Collector
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    摘要:

    针对弹齿式残膜回收机捡拾装置与地面接触不充分造成残膜回收率低的问题,通过增设起膜部件,重置拾膜弹齿排布,改进了残膜捡拾装置结构。通过对田间覆膜特点和残膜在起膜杆齿上移动条件进行分析,确定了起膜杆齿入土角范围及排布方式。对拾膜弹齿进行运动学和动力学分析,确定了其在残膜捡拾过程中的运动方程和运动轨迹,并确定了残膜不漏挑的条件。依照Box-Benhnken试验设计原理,以机具前进速度、起膜杆齿入土角、输膜链耙转速为试验因素,以残膜回收率和残膜含杂率为响应值,通过回归分析和响应面分析,建立了机具前进速度、起膜杆齿入土角、输膜链耙转速与残膜回收率和残膜含杂率之间的数学模型,并对各因素及其交互作用进行分析。结果表明:各因素对残膜回收率的影响由大到小为:起膜杆齿入土角、机具前进速度、输膜链耙转速;各因素对残膜含杂率的影响由大到小为:输膜链耙转速、起膜杆齿入土角、机具前进速度。应用Design-Expert软件的寻优功能对回归方程进行优化求解,结果表明:当机具前进速度为5.21km/h、起膜杆齿入土角为30.8°和输膜链耙转速为236r/min时,残膜回收率最大值为91.4%,残膜含杂率最小值为3.21%,田间验证试验表明该参数下残膜回收率为91.2%,残膜含杂率为3.1%,理论值和试验值误差小于3%。

    Abstract:

    Aiming at the problems that insufficient contact between ground and pickup attachment of spring-tooth topsoil residual plastic film collector, additional releasing film part and rearranged film-retrieving spring teeth was used to improve the structure of residual plastic film pickup attachment. The conditions for residual plastic film to move on the film-releasing rod teeth were analyzed to determine the scope and arrangement of penetrating angle of film-releasing rod teeth. The film-retrieving spring teeth were kinematically and kinetically analyzed to determine the kinematic equation and motion trail of spring teeth in the process of picking up residual plastic film. According to the design principle of Box-Benhnken experiment, taking the forward speed, penetrating angle of film-releasing rod teeth and rotational speed film-delivering chain harrow as experimental factors and the recovery rate and impurities rate of residual plastic film as response values, based on regression analysis and response surface analysis, a mathematical model between forward speed, penetrating angle of film-releasing rod teeth, rotational speed film-delivering chain harrow and recovery rate and impurities rate of residual plastic film was built and the aforesaid factors and their interactions were analyzed. The result showed that the factors that most affected the recovery rate of residual plastic film were the penetrating angle of film-releasing rod teeth, forward speed and rotational speed film-delivering chain harrow in descending order;and the factors that most affected the impurities rate of residual plastic film were the rotational speed film-delivering chain harrow, penetrating angle of film-releasing rod teeth and forward speed in descending order. Design-Expert software was used to obtain the optimal solution to the regression equation, which showed that when the forward speed, penetrating angle of film-releasing rod teeth and rotational speed film-delivering chain harrow were 5.21km/h, 30.8°and 236r/min, respectively, the theoretical maximum recovery rate of residual plastic film and minimum impurities rate of residual plastic film were 91.4% and 3.21%. respectively. Field validation test showed that the recovery rate and impurities rate of residual plastic film under the above parameters were 91.2% and 3.1%, respectively, the error between theoretical and experimental values was less than 3%.

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康建明,彭强吉,王士国,宋裕民,曹肆林,何磊.弹齿式残膜回收机捡拾装置改进设计与试验[J].农业机械学报,2018,49(s1):295-303.

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  • 收稿日期:2018-07-15
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  • 在线发布日期: 2018-11-10
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