水平摘锭采棉理论分析与试验
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国家重点研发计划项目(2016YFD0701402)


Theoretical Analysis and Experiment of Picking Cotton with Horizontal Spindle
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    摘要:

    采棉机作业效率主要与采棉头的滚筒转速、座管列数和摘锭转速等参数有关,且滚筒与摘锭的转速比为固定值。本文选择摘锭转速为研究对象,从摘锭顺利摘取棉花、绕尽单个棉瓣、棉籽甩离损失3方面进行理论分析,得到满足采棉要求的转速理论条件。根据已知摘锭参数及棉花力学特性等,计算出摘锭转速为3000~4000r/min。为了验证理论分析得出的摘锭转速范围,搭建单摘锭室内试验装置,以单朵棉花的采净率、采摘时间、功率消耗和棉籽甩离率为评价指标,分为1000、2000、3000、4000、5000、6000r/min 6个试验水平进行转速单因素试验。根据试验结果,建立多指标优化数学模型,在摘锭接近籽棉速度约为0.2m/s、棉籽甩离率不大于2.5%、采净率不小于90%的条件下,摘锭转速范围为3600~3700r/min,与理论分析结果相吻合,满足棉花采摘要求。

    Abstract:

    The operating efficiency of cotton picker is mainly related to the parameters such as the drum speed of cotton picking head, number of seat pipes and spindle picking speed and speed ratio between drum and spindle is fixed. Horizontal spindle is the core working part of spindle-type cotton picker, and cotton picking is realized by winding cotton wadding at high speed. The spindle picking speed is key factor affecting effect of cotton picking. The spindle picking speed was theoretically analyzed from three aspects which were picking cotton smoothly, winding up a single cotton petal, and the loss of cotton seed throwing away. According to known picking parameters and mechanical properties of cotton, the speed range of picking spindle was estimated to be 3000~400r/min. In order to verify the range of spindle picking speed obtained by theoretical analysis, a single spindle picking laboratory test device was set up. The single factor test of spindle picking speed was carried out with the indexes of single cotton picking rate, picking time, power consumption and cottonseed rejection rate, which were divided into 1000r/min,2000r/min, 3000r/min, 4000r/min, 5000r/min and 6000r/min test levels. According to the test results, a multi-index optimization mathematical model was established. Under the conditions of approaching seed cotton speed of 0.2m/s, cotton seed rejection rate (no more than 2.5%) and cotton seed recovery rate (greater than or equal to 90%), the range of spindle picking speed was 3600~3700r/min, which was consistent with the theoretical analysis and met the requirement of picking summary.

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李腾,郝付平,韩增德,方宪法,韩科立,李晓栋.水平摘锭采棉理论分析与试验[J].农业机械学报,2018,49(s1):233-238.

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  • 收稿日期:2018-07-10
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  • 在线发布日期: 2018-11-10
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