双圆盘式苜蓿旋转切割器设计与试验
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中央高校基本科研业务费专项资金项目(2452016079)


Design and Experiment of Two-disc Rotary Mower of Alfalfa
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    摘要:

    针对我国苜蓿收割设备研发不足、苜蓿收获质量不高的现状,结合作物农学特点及生理特性,设计了一种新型双圆盘式旋转切割器,进行了田间性能试验研究。该装置可通过外置支架悬挂在拖拉机前方,或作为自走式割草机的割台使用,也可以内置压扁辊等调质装置,完成割草、调质、集草3道工序。集成了异形割刀、装配导草装置的锥形转筒、圆形刀盘、滑掌、传动系统、四连杆提升装置以及固定支架。往返行程重合刈割的方式保证割茬平整,苜蓿植株在锥形转筒的作用下被提升一定高度,该高度与锥形转筒的母线与水平面的夹角呈三角函数关系。田间性能试验表明,所设计的双圆盘式旋转切割器的重割率、漏割损失率和超茬损失率分别为0.8%、0.19%和0.3%,比标准规定的技术要求分别低46%、24%和40%,各项测试指标均远高于标准要求水平,切割质量满足切割要求。

    Abstract:

    In view of the current situation that the research of alfalfa harvesting equipment in China is not enough and the quality of alfalfa is not high, combined with the agronomic characteristics and physiological characteristics of alfalfa, a new type of double rotary cutter was designed. The device can be hung in front of a tractor or self-propelled mower through the use of external stent and it also can work combining with the flattening rollers to finish mowing, flatting and gathering. The device integrated the nonstandard cutter, conical shaped rotating cylinder assembled guide device, circular cutter, sliding palm, transmission system, the four connecting rod lifting device and a fixed bracket. Round trip cutting can ensure smooth cutting and a certain height of alfalfa. The material would be promoted under the effect of the conical shaped rotating cylinder, and the height value and the angle between the horizontal plane and generatrix of conical shaped rotating cylinder were trigonometric function. The field performance experiment showed that the recutting rate, miss cutting rate and grass-crushing rate of two-disc rotary mower were 0.8%, 0.19% and 0.3%, respectively, which were 46%, 24% and 40% lower than the standard technical requirements. All the parameters of performance experiment were in higher level than the standard of GB/T 10938—2008 rotary mowers. And the cutting quality can satisfy the technical requirements.

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付作立,王德成,李卫,黄玉祥,朱瑞祥.双圆盘式苜蓿旋转切割器设计与试验[J].农业机械学报,2018,49(s1):214-220.

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  • 收稿日期:2018-07-10
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  • 在线发布日期: 2018-11-10
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