果园混肥器设计与数值模拟分析
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山东省现代农业产业技术体系果品产业创新团队项目(SDAIT-06-12、SDAIT-06-1)、山东省重大科技创新工程项目(2018CXGC0209)、国家重点研发计划项目(2018YFD0700600)和山东省农机装备研发创新计划项目(2017YF003)


Design and Numerical Simulation Analysis of Orchard Fertilizer Mixer
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    摘要:

    针对我国水资源短缺、水溶性肥料溶解度较低以及灌溉施肥中水肥混合的均匀性问题,设计了一种高效混肥器,并利用ANSYS仿真计算软件,对该混肥器的搅拌装置进行模态和应力应变仿真分析。同时,基于Fluent模块对混肥器搅拌过程的流场、速度场进行模拟计算分析。结果表明:计算分析得到搅拌器的安全系数为11.95,最低阶模态主频率为19.13Hz,各阶频率远大于混肥器的激励源频率,表现出良好的振动特性,完全满足工业设计要求。由分析得到的不同搅拌速度的流场分布图可知,混肥器在大于临界搅拌速度的旋转搅拌过程中速度矢量分布较为复杂,混肥器内部产生较多的扰流和湍流,可有效提高混肥效果,同时发现,转速大于临界搅拌速度时,搅拌速度的增加对于混肥器内部流场分布的影响较小,最佳搅拌速度为600r/min,此时在得到良好的搅拌效果的同时降低了能耗。

    Abstract:

    In view of the shortage of water resources in China, the question of low solubility of water-soluble fertilizers, and the uniformity of water-fertilizer mixing in fertigation, an efficient dynamic fertilizer mixer was designed, and the mixing device of the fertilizer device was simulated by using ANSYS simulation software. The mode and stress strain simulation analysis of the mixer was carried out. At the same time, based on Fluent module, the flow field and velocity field of mixing process of the fertilizer mixer were simulated and analyzed. The results showed that the safety factor was 11.95, the lowest order modal main frequency was 19.13Hz, and each frequency was much larger than the frequency of excitation source of mixed fertilizer. It showed good vibration characteristics and fully met the industrial design requirements. In addition, the distribution diagram of the flow field of different stirring speeds was analyzed. The velocity vector distribution of the mixer was more complex in the rotating stirring process under the rotating speed of the critical agitation speed. It was easy to produce more spoiler and turbulence in the mixer, and can effectively improve the effect of mixing. Meanwhile, the increase of stirringspeed had little effect on the flow field distribution inside the mixer. Finally, the best stirring speed was 600r/min, which reduced the energy consumption while achieving good mixing effect.

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宋月鹏,张帅,李天华,高东升,樊桂菊,王伟.果园混肥器设计与数值模拟分析[J].农业机械学报,2018,49(s1):181-188.

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  • 收稿日期:2018-07-15
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  • 在线发布日期: 2018-11-10
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