玉米少免耕播种机种带灭茬清理装置设计与试验
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国家重点研发计划项目(2016YFD0200600)和教育部创新团队发展计划项目(IRT13039)


Design and Experiment of Strip Cleaning Device of No and Minimum-tillage Corn Planter
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    摘要:

    针对东北一年一熟玉米种植区秸秆覆盖还田条件下,少免耕播种玉米时条带旋耕作业后土秆混杂严重、种带清洁度低导致的晾籽率高、播种质量差等问题,设计了一种适用于秸秆覆盖条件下玉米少免耕播种机的种带灭茬清理装置。为达到最佳的清理效果,对灭茬刀的侧切刃长度进行分析,计算了种带清理弯刀的侧切刃曲线及受力,并利用EDEM软件进行单因素仿真,确定了最优弯折角为150°;分析比较了2种装置作业后的种带清洁度及土壤扰动量,结果表明,种带灭茬清理装置作业后种带清洁度均值为86.59%,比传统条带灭茬装置提高了26.89%,土壤扰动比减少了2/3,平均扭矩降低了33.19%;试验与仿真结果基本一致,验证了仿真的可靠性。为研究各因素对种带灭茬清理装置作业性能的影响,设计了三因素三水平正交试验,得出对种带清洁度产生显著影响的因素为前进速度及秸秆覆盖量,对土壤扰动量产生显著影响的因素为前进速度及入土深度。田间试验表明,该装置在秸秆覆盖量为0.4~1.4kg/m2时,机具通过性良好,各组试验种带清洁度均在80%以上,土壤扰动比较低,符合设计要求。

    Abstract:

    Under the conditions of straw mulching in the northeast of China, straw plugging problem often occurs when sowing corn. After the strip-rotating anti-blocking operation, soil and stalks mixing generate some seeds landed on the straw, which reduced seeding quality. Combined with the agronomic and operational requirements for corn planting in the one-year-old ripe area in Northeast China, a device for eliminating stubbles and cleaning seed bed was designed, which was suitable for seeding corn under no-tillage condition. The device was mainly composed of a cutter head, a stubble cutter, a planting-strip cleaning knife and a spring assembly. Force and side-cutting edge curve analysis were performed and the main technical parameters of the two cutting tools were designed. The force model was established for cleaning straws or weeds with planting-strip cleaning knife, and different bending angles were simulated by EDEM discrete element simulation. Using cutting resistance as the optimization indicator, it was confirmed that the optimum bending angle of the planting-strip cleaning knife was determined to be 150°. The cleanliness and soil disturbance after the operation of the two devices were analyzed and compared. The results showed that the average cleanliness of the strips after operation was 86.59%, which was 26.89% higher than that of the traditional strip annihilation device and the soil disturbance quantity was reduced by 2/3, and average torque was reduced by 33.19%. The test and simulation results were basically the same, verifying the reliability of the simulation. In order to study the influence of various factors on the operation performance of the stripping and cleaning device, a three-factor and three-level orthogonal test was designed to determine the factors that had significant impact on the cleanliness of the strip were the working speed and amount of straw mulching, and those on the soil disturbance were the working speed and depth of soil. Field experiments showed that the equipment had good passability and significant anti-blocking effect when straw cover rate was in range of 0.4~1.4kg/m2. The seed bed cleanliness was all above 80%. The research provided the theoretical and technological support for the development of seed bed cleaning devices under the condition of no and minimum-tillage planting. 

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刘俊孝,王浩,王庆杰,李绍华,李洪文,何进.玉米少免耕播种机种带灭茬清理装置设计与试验[J].农业机械学报,2018,49(s1):132-140.

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  • 收稿日期:2018-07-10
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  • 在线发布日期: 2018-11-10
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