对冲喷头喷雾场液滴分布特性试验
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国家林业局948项目(2015-4-56)和安徽高校自然科学研究重点项目(KJ2018A0543)


Experiment on Droplet Distribution Characteristics in Spray Field of Impinging Nozzle
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    摘要:

    植保扇形喷头的喷雾扇形面内不同位置处液滴直径是不相同的,呈现接近于U形分布的中间液滴直径小而两侧液滴直径偏大的情况,这导致同高度水平方向上各点处的液滴在靶标上的沉积行为不同,致使防治效果存在差异。本文对出水口孔径1mm和切槽角30°的对冲喷头喷雾场的液滴直径分布特性进行试验,该喷头是基于射流和撞击流耦合作用的新型喷头,发现对冲喷头在喷雾扇形面内的液滴直径呈现中间区域液滴直径较大且均匀而两侧液滴直径较小的特性,如喷施压力0.4MPa时在300mm高度测试面上,喷雾扇形面内中间区域液滴直径在265~268μm,而靠近两侧边缘处的液滴直径在250~252μm,这有利于解决喷杆式喷雾机大田作业时液滴直径分布不均匀的不足;并对喷头这一特性进行理论分析,提出在分裂区的3次雾化(即扰动雾化、撞击雾化和振荡雾化)是引起这一特性的根本原因。同时采用径向不均匀指数对喷雾场的液滴分布均匀特性进行定量表征分析,发现径向不均匀指数能够总体反映喷雾场的非均匀特性,当喷施压力在0.6~0.7MPa范围时,径向不均匀指数在0.47~0.51较小范围内变化,说明在该压力范围内工作时喷头喷雾场具有良好的液滴均匀分布特性。

    Abstract:

    The droplet sizes are different at different positions in the spray field of flat-fan nozzle which are widely used in agriculture. It shows like the U-shaped distribution, that is, the droplet diameters of the middle droplet are smaller and the droplet diameters of both sides are larger, which results in the differences of the droplet depositional behavior on the targets at different points of the same height in the horizontal direction, leading to different control effects. The droplet sizes of the impinging nozzle were obtained according to the test system for atomizing performance of nozzles. Experiments were conducted on droplet distribution characteristics in spray field of the impinging nozzle with the exit diameter of 1mm and the groove angle of 30°. The nozzle was a new nozzle based on the coupling of jet and impinging jets. It was found that the droplet diameters of the middle droplet were uniform and the droplet diameters of both sides were smaller. For instance, when the spraying pressure was 0.4MPa, the droplet diameters of the middle droplet were 265~268μm and the droplet diameters of both sides were 250~252μm on the test surface at height of 300mm. The new nozzle was beneficial to solve the insufficiency of uneven droplet size distribution of boom sprayers in field operation. The characteristics of the new nozzle were analyzed theoretically and the three times of atomization (disturbance, impact and oscillating) in the cracking-zone was considered as the fundamental cause of these characteristics. Meanwhile, the droplet distribution uniformity of spray field was quantified by the radial nonuniformity index (RNI). It proved that the radial nonuniformity index can reflect the overall non-uniformity of spray field. The value of radial nonuniformity index was varied in a small range (0.47~0.51) when the pressure was in the range of 0.6~0.7MPa, showing that the spray field of the impinging nozzle had good droplet uniform distribution. The impinging nozzle provided a beneficial technological support for the development of intelligent precision spraying machine for plant protection.

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董福龙,周宏平,茹煜,施明宏,陈青,易克传.对冲喷头喷雾场液滴分布特性试验[J].农业机械学报,2018,49(12):116-121,128.

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  • 收稿日期:2018-07-24
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  • 在线发布日期: 2018-12-10
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