基于三维激光扫描的大麦籽粒力学建模与试验
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科技创新服务能力建设-基本科研业务费-青年教师科研能力提升计划项目 (PXM2018_014213_000033)和现代农业产业技术体系建设项目(CARS-43-01A)


Modeling and Experiment on Mechanical Properties of Barley Grain Based on 3D Laser Scanning
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    摘要:

    为研究大麦籽粒在收获、脱粒、贮藏及运输等作业过程的机械损伤,对大麦籽粒进行加载压缩试验和有限元力学仿真。针对目前非规则形状农业物料常规建模方法将其近似处理为规则体,存在测量难度高、数据误差大、仿真精度低等问题,提出了一种基于三维激光扫描的大麦籽粒建模及其力学特性研究方法。以5种含水率、3种加载方式的大麦籽粒为研究对象,利用万能材料试验机对其弹性模量、破碎负载等力学参数进行了测定,结果分别是:大麦籽粒的弹性模量为87.39~167.84MPa,破碎负载为70.40~157.32N,屈服强度为0.85~2.12MPa,最大应变为0.26%~1.15%。结果表明:随着含水率的增加,3种加载方式下大麦籽粒的弹性模量、破碎负载和屈服强度均明显下降;相同含水率条件下,侧放加载时破碎负载最大,立放加载时破碎负载最小。基于三维激光扫描技术获取了大麦籽粒点云数据,利用Geomagic Studio和Pro/E对其进行点云处理、去噪和逆向建模,得到与真实大麦籽粒形态高度相近的几何模型并进行有限元力学仿真。对比3种加载方式下的试验值和仿真值,两者最大偏差为7.2%,表明了基于三维激光扫描的大麦籽粒建模方法的有效性和精确性。

    Abstract:

    In order to explore the mechanical properties of barley grain in the operation process of harvesting, threshing, storage, transportation and so on, the compression experiment and finite element simulation method (FEM) of barley grain were carried out. At present, the conventional modeling method of irregular shape agricultural material was simplified into regular body to deal with. Because of the difference between barley grain and simulation model in size and surface shape, the actual physical parameters of barley grain were not suitable for the finite element model which was approximately treated, thus existing a few problems, such as more sample consumption and cumbersome measurement. Five wet basis moisture content (7.94%, 11.02%, 14.29%, 16.85% and 20.37%) and three kinds of loading directions (horizontal, width and vertical directions) of barley grain were selected as test materials. Mechanical parameters like and different forms of damage, rupture strength, elastic modulus and compression work of barley grain were measured by universal materials tester. The compression tests results showed that under these conditions the elastic modulus of barley grain was 87.39~167.84MPa, the rupture strength of barley grain was 70.40~157.32N, the yield strength of barley grain was 0.85~2.12MPa, and the maximum strain of barley grain was 0.26%~1.15%. The results showed that the elastic modulus, rupture strength and yield strength of barley grain were descended obviously with the increase of moisture content. The rupture strength in width direction was the maximum and in vertical direction was the minimum under the condition of the same moisture content. The elastic modulus in horizontal direction was bigger than that in vertical direction. Then the threedimensional finite element model of barley grain was built based on 3D laser scanning technology, point clouds of barley grain were acquired by the software Geomagic Studio which were processed by cloud processing and reverse modeling techniques to get high quality point clouds, thus a geometric model highly similar to the real barley grain was obtained. And mechanical analogue simulation was performed based on the geometric model. The compression test results and finite element solutions were compared, and the maximal difference was 7.2%, which showed that the modeling method of barley grain based on 3D laser scanning technology was effective and accurate. The modeling method of barley grain provided a new technology to improve the accuracy of the irregular agricultural material model and reduce the simulation error. Meanwhile, the mechanics parameters and the rules of barley grain could provide reference for its utilization and optimization of related processing machinery.

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彭 飞,方 芳,王红英.基于三维激光扫描的大麦籽粒力学建模与试验[J].农业机械学报,2018,49(11):342-348.

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  • 收稿日期:2018-07-10
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  • 在线发布日期: 2018-11-10
  • 出版日期: 2018-11-10