基于ANSYS/LS-DYNA的梳夹式红花采摘装置研究
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兵团重大科技攻关项目(2015AB020)


Combed Safflower Picking Device Based on ANSYS/LS-DYNA
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    摘要:

    红花梳夹采摘过程中红花的运动姿态对采摘效果有重要影响,为得到满足红花理想采摘的梳夹采摘装置的结构参数和工作参数,根据红花的物料特性,建立梳夹采摘模型,利用ANSYS/LS-DYNA软件动态模拟采摘过程,揭示采摘装置不同结构参数和工作参数与红花运动姿态之间的关系特性,不断调节采摘装置的结构和运动参数,直至红花花球和分枝到达理想采摘位置。模拟结果表明,低位置采摘时花球及分枝运动相对高位置稳定,且在行走速度2.5km/h,梳齿转速150r/min,限位杆与梳齿旋转中心的水平距离a=30mm时采摘效果最佳,可实现理想位置采摘。根据红花田间采摘要求搭建试验台并进行台架试验,采摘试验结果表明,56%的花球可以实现理想采摘,其平均采净率为48.5%。

    Abstract:

    With the increase of planting area of safflower in Xinjiang, problems such as low efficiency of artificial picking, high labor intensity and serious filaments residue are becoming increasingly prominent. The development of safflower industrialization is seriously restricted, so it is urgent to realize mechanized picking of safflower. The clamping combtype picking device was developed. The motion attitude of safflower had an important influence on picking effect, in order to reveal the relationship between different structure parameters and motion parameters of picking device and safflower movement, a combpicking model was established based on the material characteristics of safflower. The picking process was simulated by ANSYS/LS-DYNA software, and the structure and motion parameters of the picking device were adjusted continuously until the safflower ball and branch reached the ideal picking position. The simulation results showed that the movement of safflower balls and branches picked in low position was more stable than that in high position, and picking device can realize ideal picking. When walking velocity was 2.5km/h,rotation velocity was 150r/min,and the horizontal distance between the limit rod and the rotating center of comb teeth was 30mm, the picking effect was the best. According to the field picking requirements of safflower, the experiment platform was built and the picking experiment was carried out. The result of picking test showed that 56% of safflower can realize ideal picking and average recovery rate was 48.5%. The results provided a theoretical basis for the parameter optimization design of combed safflower picking device.

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曹卫彬,孙胃岭,牛 驰,焦灏博,陈棒棒.基于ANSYS/LS-DYNA的梳夹式红花采摘装置研究[J].农业机械学报,2018,49(11):123-131. CAO Weibin, SUN Weiling, NIU Chi, JIAO Haobo, CHEN Bangbang. Combed Safflower Picking Device Based on ANSYS/LS-DYNA[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):123-131

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  • 收稿日期:2018-07-15
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  • 在线发布日期: 2018-11-10
  • 出版日期: 2018-11-10