丘陵地区刚性镇压轮性能仿真与试验
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国家重点研发计划项目(2017YFD0700705)


Performance Simulation and Experiment on Rigid Press Wheel for Hilly Area
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    摘要:

    东北丘陵地区镇压作业时,不同地形及地势土壤含水率差异较大,若要实现较优的镇压效果,需要与之相对应的载荷和前进速度相配合。为了寻找丘陵地区刚性镇压轮作业的最优水平组合,首先在基于准静态原则的镇压与土壤机理模型基础中加入速度变量建立动态镇压与土壤的机理模型,寻求土壤含水率、载荷、前进速度与土壤下陷量、作业阻力的关系,然后基于SPH算法在LS-DYNA软件中构建刚性镇压轮与土壤的三维仿真模型,模拟刚性镇压轮与土壤相互作用的动态过程。将数值模拟方法与中心面复合响应试验方案相结合进行仿真试验,仿真试验获得土壤含水率、载荷、前进速度与土壤下陷量、作业阻力的数学回归模型,在此基础上,采用R语言中的蚁群算法对数学回归模型进行多目标优化,获得Pareto最优解集,并从中选出含水率(12±0.1)%、(14±0.1)%、(16±0.1)%、(18±0.1)%、(20±0.1)%对应的5组最优解。进行土槽试验对最优解进行验证,试验结果与预测结果误差均小于12%,表明了试验优化结果的可靠性,同时也验证了仿真的可行性。

    Abstract:

    For the repression of hilly area in Northeast China, the soil moisture content of different topography is different and the topography varies greatly. To achieve better repression effect, the corresponding load and forward speed need to be matched. In order to find the optimal level combination of rigid crushing wheel operation in hilly areas, velocity variables were firstly added to establish a dynamic repression and soil mechanism model based on quasistatic principle of repressive and soil mechanism model, and seek soil moisture content, load and advancement. The relationship between speed and soil subsidence and working resistance was then obtained based on SPH algorithm to construct a threedimensional simulation model of rigid repression wheel and soil in LS-DYNA software to simulate the dynamic process of interaction between rigid repressing wheel and soil. The numerical simulation method was combined with the central surface composite response test scheme to carry out the simulation test. The mathematical regression model of soil water content, load, forward speed, soil subsidence and working resistance was obtained by simulation test. On this basis, the R language was used. The ant colony algorithm performed multiobjective optimization on the mathematical regression model to obtain the Pareto optimal solution set, and the water contents of(12±0.1)%,(14±0.1)%,(16±0.1)%,(18±0.1)% and (20±0.1)% were selected to find the five optimal solutions. The soil trough test was carried out to verify the optimal solution. The error between the test result and prediction result was less than 12%, which indicated the reliability of test optimization result and also verified the feasibility of simulation. The research result can provide theoretical and data basis for the research of planter and supporting technology in hilly area.

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刘宏俊,韩济远,陈佳奇,吕金庆,赵淑红.丘陵地区刚性镇压轮性能仿真与试验[J].农业机械学报,2018,49(11):114-122. LIU Hongjun, HAN Jiyuan, CHEN Jiaqi, LV Jinqing, ZHAO Shuhong. Performance Simulation and Experiment on Rigid Press Wheel for Hilly Area[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(11):114-122

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  • 收稿日期:2018-05-30
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  • 在线发布日期: 2018-11-10
  • 出版日期: 2018-11-10