颗粒农产品连续非淹没式水射流振动清洗过程数值模拟
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国家重点研发计划项目(2018YFD0700500)和浙江省科技重点研发计划项目(2017C02027)


Numerical Simulation on Continuous Non-submerged Water Jet Vibration Cleaning Process for Granular Agricultural Products
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    摘要:

    为提高颗粒型农产品的洗净率,提出了连续非淹没式水射流振动清洗方案,进行了颗粒运动分析和水射流冲击、颗粒间接触的力学分析,建立了清洗过程的FLUENT-EDEM耦合仿真模型,在振幅、喷头形式和清洗靶距确定的前提下,探讨了振动槽振动频率和初始角、喷嘴入口压力和方向角对洗净率的影响,并进行了试验验证。结果表明:喷嘴入口压力和方向角对洗净率影响最大,而振动槽振动频率和初始角对洗净率影响较小;在喷嘴方向角为π/3,振动槽振动频率为3Hz时,清洗效果最佳;仿真与台架试验验证结果一致。

    Abstract:

    In order to improve the cleaning rate of granular agricultural products, a continuous nonsubmerged water jet vibration cleaning scheme was proposed. According to the force analysis of particles, the motion equations of the particles were derived. The related parameters affecting the particle motion were analyzed, and the impact force of water jet and the intergranular contact force of the particles were studied briefly. Then, the FLUENT-EDEM coupling simulation model of the cleaning process was constructed by using the method of computational fluid mechanics and discrete element method. The dynamic cleaning process of the granular agricultural products washing machine was simulated, and the cleaning rate of the agricultural products was calculated. On the premise of the given amplitude, nozzle type and cleaning target distance, the influence of vibration frequency and initial angle, nozzle inlet pressure and direction angle on washing rate was discussed by the orthogonal analysis. The results showed that the inlet pressure and direction angle of the nozzle had the greatest effect on the cleaning rate, while the vibration frequency and initial angle of the vibration groove had less influence on the cleaning rate. When the vibration frequency of the vibrating groove was 3Hz, the inlet pressure was 0.7MPa and the angle of water jet was π/3, the particles had the highest cleaning rate. Finally, the cleaning test platform system was designed and manufactured, and the cleaning experiment was carried out. The experimental results were in good agreement with the theoretical analysis. The research results can be used in the design and optimization of related equipment. Some of the results can be used in the research and equipment design of agricultural products grading and optimization.

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赵章风,余承彦,钟江,黄剑虹,张宪.颗粒农产品连续非淹没式水射流振动清洗过程数值模拟[J].农业机械学报,2018,49(8):331-337.

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  • 收稿日期:2017-12-19
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  • 在线发布日期: 2018-08-10
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