卷盘式喷灌机冲击式水涡轮结构参数优化
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国家重点研发计划项目(2016YFC0400109、2017YFD0201502)、现代农业产业技术体系建设专项资金项目(CARS-03)和河北省重点研发计划项目(17227207D-03)


Optimization of Structure Parameters for Impulse Water Turbine of Hose Reel Irrigator
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    摘要:

    针对JP75卷盘式喷灌机冲击式水涡轮驱动力矩小、水力效率低、压力损失高等问题,以提升水涡轮水力性能为目标,在单因素分析的基础上,基于响应曲面模型和CFD数值模拟,选取叶轮侧端间隙宽度(侧端间隙)、出水管入口倒圆半径(倒圆半径)和喷嘴中心与叶轮轴的间距(中心间距)为设计变量,以水涡轮效率最高、驱动力矩最大和压力损失最小为目标函数,运用Box-Benhnken中心组合试验设计方法,开展三因素三水平优化设计分析。结果表明:所建立的二次多项式响应面模型可以准确表征响应指标与设计变量之间的关系,中心间距是影响水涡轮水力性能的最主要因素;水涡轮结构参数最优组合为:中心间距73mm、侧端间隙2mm、倒圆半径20mm;设计工况下的试验结果表明,与原型水涡轮相比,优化的水涡轮效率提高17.6个百分点,驱动力矩提高13.2%,进出口压降降低29.3%。

    Abstract:

    Optimization of the structure parameters for the impulse water turbine of a JP75 hose reel irrigator was presented with the aim to improve the hydraulic performance of the turbine. The SST k-ω turbulence model was adopted to analyze the flow field characteristics and the hydraulic performance of the water turbine. The reliability of the numerical method was verified by the available experimental data. On this basis, single factor experiments were conducted numerically to investigate the influence of the structure parameters on efficiency, driving torque and pressure drop of the turbine. Taking the impeller axial clearance width (axial clearance), the roundness radius of the outlet pipe entrance (roundness radius) and the spacing of the impeller axis and nozzle center line (center spacing) as the influence factors, three factors and three levels of quadratic regression orthogonal numerical testes were carried out by using Box-Benhnken central composite experimental design principles. Subsequently, the response surface methodology (RSM) was employed to analyze the influence of various factors on the efficiency, driving torque and pressure drop of the turbine under the design conditions. The results showed that the established quadratic pdynomial respense surface model is accurate enough to represent the corresponding relationship between the design variables and the response indicators. The spacing between impeller axis and nozzle center was the most important factor affecting the hydraulic performance of the water turbine. The optimal parameters combination of center spacing of 73mm, axial clearance of 2mm and roundness radius of 20mm was obtained by using optimization module of Design-Expert data analysis software. The hydraulic performances of the optimized water turbine were predicted by using the proposed numerical simulation method and measured on a test rig. Compared with the original water turbine at the nominal operation point, the efficiency of the optimized turbine was increased by 17.6 percentage points, the torque was augmented by 13.2%, and the pressure drop was reduced by 29.3%.

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黎耀军,陈为升,严海军,张振洲.卷盘式喷灌机冲击式水涡轮结构参数优化[J].农业机械学报,2018,49(8):138-144. LI Yaojun, CHEN Weisheng, YAN Haijun, ZHANG Zhenzhou. Optimization of Structure Parameters for Impulse Water Turbine of Hose Reel Irrigator[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(8):138-144

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  • 收稿日期:2018-02-06
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  • 在线发布日期: 2018-08-10
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