规模化沼气工程预警监控系统设计与实验
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“十二五”国家科技支撑计划项目(2015BAD21B04)


Design and Experiment of Warning and Monitoring System for Biogas Fermentation Process
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    摘要:

    针对目前规模化沼气工程中以挥发性脂肪酸(VFAs)和碳酸氢盐(TIC)质量浓度为指标预警的监测装置自动化程度较低的现状,基于Nordmann滴定法和工业控制计算机,设计了一种可检测厌氧发酵过程中pH值、VFAs和TIC,并根据异常进行修复的自动预警诊治系统。从系统所要实现的功能出发,确定系统开发的总体设计方案,选用Visual Studio 2017软件开发平台,采用C#高级语言进行工控机软件编程,将整个系统分为数据远程传输模块、总控制模块、显示模块、运动控制模块、滴定模块、清洗模块、进样模块、 I/O 控制模块、数据采集模块等 9 大模块,不仅可以实现规模化沼气工程厌氧发酵过程的自动监测、预警、运行状态诊断及发送,用户也可远程管理沼气工程的运行。实验验证结果表明,实际鸡粪发酵液的检测准确度和精密度均在95%以上,高于手动滴定结果。

    Abstract:

    Development of automatic monitoring of anaerobic fermentation operational stability is insufficient. An automatic system for monitoring total volatile fatty acids (VFAs) and alkalinity in term of total inorganic carbon (TIC) was designed by following the principle of Nordmann titration method and industrial process computer. The software was designed with platform of Visual Studio 2017 and C# programming after analyzing its functions. The whole system was divided into nine units, including data-sending unit, chifecontrol unit, monitoring unit, moving-control unit, titration unit, cleaning unit, sample-adding unit, I/O control unit and data-collecting unit. It can not only accurately measure the concentration of VFAs and TIC, but also send the results and suggestion to users through internet. Furthermore, all above nine units completed and made sure they communicate each other successfully, testing and verifying accuracy and precision through series experiments. The experimental results showed that both accuracy and precision of this system were over than 95% in test of digested chicken manure, which was higher than the results from manual titration. The results indicated that this automatic system would have an important practical application for biogas projects.

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吴树彪,张相雨,王海粟,孙昊,董仁杰.规模化沼气工程预警监控系统设计与实验[J].农业机械学报,2018,49(6):318-324. WU Shubiao, ZHANG Xiangyu, WANG Haisu, SUN Hao, DONG Renjie. Design and Experiment of Warning and Monitoring System for Biogas Fermentation Process[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(6):318-324.

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  • 收稿日期:2018-01-18
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  • 在线发布日期: 2018-06-10
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