水稻秧盘形变测度方法与等级评价研究
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国家重点研发计划项目(2017YFD0700802)、广东省科技计划项目(2016A020210101)和现代农业产业技术体系建设专项资金项目(CARS-01-43)


Deformation Measurement Technology and Grade Evaluation of Rice Seedling Trays
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    摘要:

    水稻秧盘因长期使用或运输不当等原因出现形变,影响高效工厂化自动育秧生产线作业性能。以形变毯状硬秧盘为研究对象,提出一种水稻秧盘形变测度方法。定义了破裂长度、扭翘度和弯曲变形度3个形变参数指标,据此将形变秧盘划分为轻度、中度、中重度和重度形变4种等级,并规范其适用准则。为验证形变秧盘等级评价的科学性,以供盘成功率、叠盘成功率和种子外露率作为验证评价指标,利用2SJB-500型水稻精密播种育秧生产线进行了不同形变等级秧盘的生产性能试验。结果表明:4类形变秧盘,随着生产率递增,供盘成功率与叠盘成功率均呈下降趋势,种子外露率呈上升趋势。轻度形变与中度形变秧盘均属小变形,对于轻度形变秧盘,可继续使用;对于中度形变秧盘,翻边或盘底若存在较大断破,作业时应适当剔除,可用于生产率低的育秧生产线。对于中重度形变秧盘,形变参数指标值较大,作业时应剔除,边缘断破过多、盘底裂缝较大、扭翘严重的秧盘应直接剔除。对于重度形变秧盘,作业时直接剔除。本研究提出的水稻秧盘形变测度方法简单易操作,能直观、形象地评价形变秧盘等级。

    Abstract:

    The present status of research and application of rice seedling trays was introduced, and the operation performance of the industrialization automatic seedling nursing production line after deformation due to long-term use or improper transportation was detailed. Regarding deformation of hard tray like blanket as the research object, a deformation measurement technology was put forward. Three indexes of deformation, such as rupture length, twist warp and bending deformation, were introduced into the study. According to the above results, the deformable seedlings were divided into four grades, mild, moderate, slightly severe and severely deformed seedlings, and the applicable criterions of four kinds of deformation seedling plates were standardized. In order to verify the reasonableness and feasibility of the grading evaluation of the deformed seedling tray, from the point of improving the mechanical reliability of precision seeding seedling production line, deformation seedling tray was selected in maximum for seedling nursing production line. The success rate of tray feeding and tray stacking and the seed exposed rate as the evaluation index, 2SJB-500 precision rice sowing seedling nursing production lines were used to test various deformed seedling trays’ seedling nursing performance. The test proved the evaluation accuracy of the grading of deformed seedling tray and revealed the relationship between the deformation of the seedling tray, the index of the deformation amount and the productivity. For the four types of deformed tray, the success rate of tray feeding and the success rate of tray stacking showed an obviously declined trend, the seed exposure rate showed an increased trend with the increase of productivity. The tray with mild deformation and moderate deformation had small deformation, the tray of mild deformation can keep going on using;for moderate deformed tray, if the flange or the bottom of the tray existed a little broken, it should be properly removed on the operation, which can be used for the seedling nursing production line in lower productivity;for slightly severe deformed tray, if there was a larger deformation index, it should be selectively removed on the operation. As for the tray edge with many broken areas, the large bottom crack, the serious twist degree in some seedling trays, it can be directly removed;for the severe deformed seedling tray, it should be directly removed on the operation, otherwise it would affect the final seedling nursing performance in the factory production line. The proposed technology of the deformation measurement in tray was simple and easy-to-operate for evaluating the deformation degree of tray intuitively and vividly. Meanwhile, this guideline provided a research basic for the automatic identification, detection and elimination system of deformed seedling trays in the subsequent seedling production lines.

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陈林涛,马旭,李泽华,李宏伟,郭林杰,陈涛.水稻秧盘形变测度方法与等级评价研究[J].农业机械学报,2018,49(6):159-166.

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  • 收稿日期:2017-12-16
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  • 在线发布日期: 2018-06-10
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