水田侧深施肥装置关键部件设计与试验
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黑龙江省普通本科高等学校青年创新人才培养计划项目(UNPYSCT-2016129)


Design and Experiment of Key Components of Side Deep Fertilization Device for Paddy Field
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    摘要:

    针对水田侧深施肥装置施肥均匀性低、作业性能不稳定、输肥管路堵塞等问题,结合水田侧深施肥的农艺特点,对水田侧深施肥装置关键部件排肥器和气力输送系统进行设计与分析,通过运动学和动力学的方法得出排肥轮转速越大越有利于提高施肥均匀性,计算得出排肥轮转速的最大理论值为150r/min,并设计了适宜输送颗粒肥的气力输送系统。采用二次正交旋转组合设计试验,以排肥轮转速、插秧机前进速度、风机风速为影响因素,以施肥均匀性施肥量均值和施肥均匀性变异系数为响应指标,利用JPS-12型排种器检测试验台对施肥装置的排肥性能进行台架试验,运用Design-Expert软件对试验数据进行方差分析和响应面分析,得到影响因素与响应指标之间的数学模型,并对数学模型进行优化及验证。试验结果表明:在排肥轮转速21.96r/min、前进速度0.93m/s、风机风速22.93m/s条件下,施肥装置的施肥均匀性变异系数为28.25%,且满足黑龙江省寒地稻作区侧深施肥最小施肥量150kg/hm2的农艺要求。

    Abstract:

    Rice is one of the major food crops in China,and fertilization is an important operation links in the process of rice production, the traditional way of fertilizing rice is sprinkling the granular fertilizer on the soil surface by mechanical or manpower. This method has the problems of unreasonable fertilization, such as many operation steps, uncertain fertilization amount and uneven distribution, which directly affects the rice yield. The side deep fertilization technology for paddy field is mechanically transplanting granular fertilizer (base fertilizer and tillering fertilizer) quantitatively to the rice’s side position with a certain depth, which can reduce nitrogen fertilizer amount by 20%~30% and availably decrease pollution of freshwater resources compared with the traditional fertilization operation. It is a cultivation technique with high output, stable yield and low cost. As a core carrier for application of side depth fertilization technology, the side-depth fertilization device for paddy field has such problems as low uniform fertilization, poor stability of the device and blockage of fertilizer transmission pipelines. In view of the above problems, combined with the agronomic characteristics of side deep fertilization in the paddy field, the key components (fertilizer feeder and pneumatic conveying system) of the side-depth fertilization device for paddy field were designed and analyzed. Through kinematics and dynamics analyses, it was concluded that the bigger the rotation speed of the fertilizer wheel was, the better the uniformity of fertilizer application was. It was calculated that the theoretical limit value of the rotation speed of fertilizer wheel in the corner of the fertilizer wrap was 150r/min, and a pneumatic conveying system suitable for transporting granular fertilizer was designed. The quadratic regression orthogonal rotation combined design was used for the experiment, and the rotation speed of the fertilizer wheel, the forward speed of the device and the wind speed of the fan were taken as the influential factors. The fertilization average and coefficient of variation of fertilization uniformity were measured and analyzed for fertilization device through performance detection of JPS-12 type discharging seed test bench. Through the analysis of variance and response surface analysis by Design-Expert software, the mathematical model between influencing factors and response indexes was obtained, and the mathematical model was optimized and validated. The results showed that the coefficient of variation of fertilization uniformity was 28.25% under the condition that the rotation speed of the fertilizer wheel was 21.96r/min, the advancing speed of implement was 0.93m/s and the wind speed of fan was 22.93m/s, which could meet the minimum fertilization rate of 150kg/hm2 at the side deep fertilization of paddy field in cold region in Heilongjiang Province. The research provided a reference for the research and development of the side depth fertilization device for paddy field.

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王金峰,高观保,翁武雄,王金武,闫东伟,陈博闻.水田侧深施肥装置关键部件设计与试验[J].农业机械学报,2018,49(6):92-104.

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  • 收稿日期:2017-12-15
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  • 在线发布日期: 2018-06-10
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