番茄链式纸钵苗移栽机分离机构设计与优化试验
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“十二五”国家科技支撑计划项目(2012BAD32B02-5)


Design and Optimization Experiment of Separation Device for Tomato Chain Paper Pot Seeding Transplanter
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    摘要:

    为实现番茄链式纸钵苗高速、有序、高效分离、降低纸钵苗破损率,设计了一种分离辊角度可调差速式番茄链式纸钵苗移栽试验台。以引出速度、分离轮与引出轮速比、分离轮倾角为试验因素,以钵苗分离率、纸钵破损率为评价指标,实施三因素五水平二次正交旋转中心组合优化试验。结果表明,各因素对钵苗分离率影响由大到小为分离轮倾角、引出速度和分离轮与引出轮速比;对纸钵破损率影响由大到小为分离轮与引出轮速比、引出速度和分离轮倾角;当参数组合为分离轮倾角18°、引出速度8~10m/min、分离轮与引出轮速比2.5~4.6时,番茄链式纸钵苗移栽分离机构的钵苗分离率大于90%,纸钵破损率小于5%。

    Abstract:

    Tomato paper pot transplanting technology is one of the effective ways to obtain the high yield of tomato. Paper pot seedling automatic transplanting mechanization operation was generally done by the seedling taker which separated the pot seedling and put it into the planting apparatus. Then the pot seedling was implanted by the planting apparatus, the automatic transplanting was finished. In order to improve the efficiency of tomato paper transplanting, ensure the high speed and orderly separation of tomato seedling, solve the problem of high damage rate of tomato pot during transplanting with chain paper pot seedling, the angle adjustable tomato chain paper pot transplanting test bed was designed. Based on the analysis of working principle of the separating device and extraction device and the relationship between both of them, single tomato paper pot seedling was used as the research object. The operation process of tomato paper pot seedling completed from extraction device to separation device was analyzed and the mechanical model was established. In order to obtain the best working parameter combination of the test bed, the quadratic orthogonal rotation center combination test method was used to extract test factors such as the extraction speed, the speed ratio of the separating wheel to the leading wheel and the tilting angle of the separation wheel. The regression model between each factor and the evaluation index was established by taking the separation rate and the pot seedling damage rate as the evaluation indexes to carry out the test. The contribution rate of each factor to the evaluation index was analyzed. The results showed that the contribution rate of each factor to the seedling separation rate was in the order of the tilting angle of the separating wheel, the speed ratio of the separating wheel to the leading wheel, and the extraction speed. The contribution rate of each factor to the pot seedling damage rate was in the order of the ratio of the separating wheel to the leading wheel, the extraction speed and the tilting angle of the separating wheel. By optimizing the regression model, the optimum working parameters of the metering device were as follows: the separation rate achieved 90% and pot seedling damage rate was less than 5% when the extraction speed was 8~10m/min, the speed ratio was 2.5~4.6 and the tilting angle of the separation wheel was obtained as 18°. The research provided theoretical support and technical reference for the innovation, research and optimization of tomato chain paper pot transplanting machine.

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韩霞,陈海涛.番茄链式纸钵苗移栽机分离机构设计与优化试验[J].农业机械学报,2018,49(5):161-168.

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  • 收稿日期:2018-02-23
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  • 在线发布日期: 2018-05-10
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