振动供种型孔轮式非圆种子精密排种器设计与试验
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国家重点研发计划项目(2016YFD0200607)


Design and Seed-filling Test of Cell-type Precision Seed-metering Device with Vibration Technology
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    摘要:

    为满足非圆种子低播量精密播种的种植要求,基于型孔轮式排种器提出了一种振动定向供种机构,分析了种子振动定向排序的机理,建立了种子在定向供种机构上的运动模型和充填型孔过程的动力学模型,完成了关键结构的参数设计。以V型槽安装倾角、振动方向角、振动频率、电压值(振幅)及排种轮转速为试验因素进行了二次回归旋转正交组合试验,并应用Design-Expert 8.0.6软件对试验数据进行多元回归分析和响应曲面分析,得到了因素与合格率间回归模型和因素对指标影响关系,确定了影响合格率的因素重要性次序为振动频率、振幅、振动方向角、安装倾角和排种轮转速。基于回归模型进行了参数优化并进行了试验验证,结果表明:当安装倾角4.02°、振动方向角31.29°、振动频率35.9Hz、振幅4.03V、转速5.55r/min时,合格率为97.64%,漏充率为2.36%,试验中未出现多于3粒/穴的情况。采用二次回归旋转正交组合设计建立回归模型,试验结果与理论分析结论一致,满足了低播量精密播种的农艺要求,表明了振动供种组合型孔轮式排种器实现非圆种子精密排种的可行性。

    Abstract:

    A directional seed-feeding mechanism combined with cell-type seed-metering device was developed to meet the precision planting requirement for low sowing quantity for non-round seed. The working principle of directional seed-feeding mechanism was analyzed. The motion model of a seed in the directional seed-feeding mechanism and dynamic model of a seed filling into a cell was established and the parameter design of the key structure was completed. The quadratic regression rotational orthogonal experiments were carried out with the installation angle of V-groove, vibration direction angle, vibration frequency, voltage (amplitude) and the rotational speed of seeding wheel, and multiple regression analysis and response surface analysis of experimental data were carried out by using Design-Expert 806 software. The regression model between the factors and qualified rate was established and the influences of factors on indexes were analyzed. The influence relation of factors on the qualified rate was determined and the order of importance was vibration frequency, amplitude, vibration direction angle, installation angle and wheel speed in turn. Based on the regression model, the parameters were optimized and the experimental verification was worked out. Results showed that the optimal parameter combination of installation angle, vibration direction angle, vibration frequency, amplitude and wheel speed was 4.02°, 31.29°, 35.9Hz, 4.03V and 5.55r/min, respectively, and the qualified rate and the leakage rate of experimental verification was 97.64% and 2.36%, respectively. There were no more than three grains per cell. The device can meet the requirements of precision seeding for low sowing quantity. It was feasible that cell-type seed-metering device combined with the directional seed-feeding mechanism realized precision seed-metering of non-round seed.

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刘彩玲,王超,宋建农,都鑫,张福印.振动供种型孔轮式非圆种子精密排种器设计与试验[J].农业机械学报,2018,49(5):108-115.

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  • 收稿日期:2017-11-07
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  • 在线发布日期: 2018-05-10
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