2BDB-6(110)型大豆仿生智能耕播机设计与试验
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国家重点研发计划项目(2017YFD0700701)、国家科学自然基金项目(51705194)和吉林省科技发展计划项目(20160307011NY)


Design and Experiment of 2BDB-6(110) Soybean Bionic Intelligent Till-sowing Machine
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    摘要:

    针对中国东北地区春季播种时耕种层地温回升较慢和土壤水分不足,严重阻碍大豆发育的问题,设计了2BDB-6(110)型大豆仿生智能耕播机,该机一次进地可同时完成浅松、碎土、播种、扶垄和镇压等作业,在完成播种施肥作业的同时,有效提升耕种层土壤温度和含水率。本文运用逆向工程和曲线拟合等方法,设计出具有减粘降阻功效的仿野兔爪趾浅松铲和仿穿山甲鳞片扶垄铲;运用STC89C52单片机设计了具有镇压力实时监控功能的镇压力自动调节系统。通过田间单因素对比试验,发现仿生浅松扶垄耕整机构可提高一定深度范围内的土壤温度,与传统耕整机构相比可降低作业阻力13%~20%;镇压力自动调节系统可显著提高镇压作业稳定性,提高平均土壤含水率(0~100mm)1.36%;通过参数优化试验得出耕播联合作业最佳参数组合为浅松深度20cm,镇压强度48kPa;通过对比验证试验发现,浅松、扶垄耕播联合作业与传统播种作业模式相比,可分别提升10、20、30cm深度土壤温度0.7、1.3、0.9℃,提升平均土壤含水率(0~100mm)0.47%,缩短大豆出苗时间0.52d,提高大豆产量2.05%。

    Abstract:

    Insufficient soil water content and slower accumulated temperature rise of the plow layer during spring time tillage in Northeast China severely restricts soybean root growth and soybean development. Based on these issues, a 2BDB-6(110) soybean bionic intelligent till-sowing machine was designed, which was capable of shallow loosening, soil crushing, seeding, ridging and compaction. This machine could significantly raise the soil temperature and water content of plow layer when sowing and fertilizing. And then the bionics, machinery design, reverse engineering and curve fitting were methodologically combined to design a hare claw toe bionic shallow loosening shovel and a pangolin scale bionic ridging shovel both with the anti-drag function, and microcontroller was used to design pressure intelligent monitoring system. Field comparative tests confirmed that the bionic shallow loosening and ridging tillage preparing devices significantly increased the soil temperatures within a certain range, which outperformed the traditional tillage sowing device in reducing operational drag by 13%~20% and the real-time pressure monitoring device can significantly enhance the stability of compaction intensity and increase the average soil water content (0~100mm) by 1.36%. Parameter optimization experiment suggested that the optimal parameters of tillage sowing combined operation were as follows: shallow loosening depth of 20cm,and compaction strength of 48kPa. By contrast verification test, it was found that compared with traditional seeding machine, the proposed machine could raise the soil temperature by 0.7℃(depth at 10cm),1.3℃(depth at 20cm) and 0.9℃(depth at 30cm, raise the average soil water content (0~100mm) by 0.47%, advance soybean emergence time by 0.52 d, and increase soybean yield by 2.05%. It was a powerful guarantee for per-unit-area soybean production in Northeast China.

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贾洪雷,郑健,赵佳乐,郭明卓,庄健,王增辉.2BDB-6(110)型大豆仿生智能耕播机设计与试验[J].农业机械学报,2018,49(5):93-107.

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  • 收稿日期:2018-01-24
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  • 在线发布日期: 2018-05-10
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