玉米穗茎兼收割台夹持输送装置参数优化
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国家重点研发计划项目(2016YFD0701904)


Parameters Optimization for Gripping and Delivering Device of Corn Harvester for Reaping both Corn Stalk and Spike
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    摘要:

    为探明玉米穗茎兼收割台夹持输送装置参数对作物损失率、割台性能的影响机理,设计了一种玉米穗茎兼收割台。通过对夹持输送装置的工作原理、工作条件及影响因素的分析,确定以夹持输送链夹角、输入轴链轮速度、割刀安装位置及机器作业速度为试验因素,以果穗损失率、植株在x轴及y轴的最大偏移量为试验指标,根据Box-Benhnken Design中心组合试验设计原理,进行了四因素三水平正交旋转组合田间试验,试验中利用高速摄像系统记录玉米植株姿态,利用ProAnalyst运动分析软件分析玉米植株的最大偏移量,利用Design-Expert软件对试验结果进行响应面分析,得到各因变量与自变量间的数学模型。试验结果表明:4个自变量与果穗损失率、x轴最大偏移量有二次非线性关系,其中割刀安装位置影响最大,夹持输送链夹角的影响最小,4个因素对y轴最大偏移量无显著影响;因素的交互项仅对果穗损失率有显著影响;最优参数组合为:夹持输送链夹角19.96°、输入轴链轮齿数22.09、割刀安装位置22.33mm、机器作业速度1.31m/s,此时果穗损失率为0.4%,x轴最大偏移量为24mm。对最优参数组合圆整后,取夹持输送链夹角为20°,割刀安装位置为22mm,机器作业速度为1.30m/s进行田间验证试验,验证试验表明回归模型有很好的可靠性。优化后的果穗损失率较优化前降低2.4个百分点,低于标准规定的指标值。

    Abstract:

    In order to study the influence discipline of parameters of gripping and delivering device (GDD) for corn harvester for reaping both corn stalk and spike in the cramping-cutting-transporting type on corn harvesting performance, the working principle of GDD was analyzed. Box-Benhnken design (BBD) response surface method was used to design the field experiments. An orthogonal rotary combination experiment was conducted with the angle of gripping chain, the teeth number of sprockets in enter shaft, the horizontal distances between reciprocating cutter and the nip point of gripping chains and the working speed of corn harvester as four independent factors, as well as loss rate of corncobs, maximum offset of x axis and y axis as three dependent indices, while using Zhengdan corn as the test materials. The height of 1.2m in corn straw was signed by colorful paper tape. And high speed cameras were utilized to record the motion of mark point. ProAnalyst motion analysis software was applied to get the maximum offset of x axis and y axis. Design-Expert software was employed to analyze the test results, mathematical equations between independent and dependent factors were gained. The results indicated that four independent variables had a second nonlinear relationship with loss rate of corncobs and maximum offset of x axis, and the horizontal distance between reciprocating cutter and the nip point of gripping chains had the greatest influence as well as the angle of gripping chain had the least effect, respectively. The four factors had no significant difference in maximum offset of y axis. The interaction of factors only had significant effect on loss rate of corncobs. At the angle of gripping chain of 19.96°, the teeth number of sprockets in enter shaft of 22.09, the horizontal distances of 22.33mm as well as the working speed of corn harvester of 1.31m/s, the GDD showed optimal performance with loss rate of 0.4% and maximum offset of x axis of 24mm. Field verification test was carried out after the combination of the optimal parameters, and the results showed that the regression model had good reliability to predict the loss rate of corncobs and maximum offset of x axis. According to comparison of transplanting performance before and after parameter optimization, loss rate of corncobs was reduced by 2.4 percentage points, which was superior to the technique indexes of national and industry standards as well. The research provided a basis on the design of gripping and delivering device of corn harvester for reaping both corn stalk and spike.

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张宗玲,韩增德,刘立晶,李晓栋,郝付平,董哲.玉米穗茎兼收割台夹持输送装置参数优化[J].农业机械学报,2018,49(3):114-121.

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  • 收稿日期:2017-07-25
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  • 在线发布日期: 2018-03-10
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