离心匀肥罩式水稻地表变量撒肥机设计与试验
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国家重点研发计划项目(2016YFD0200602-4)和江苏省普通高校研究生科研创新计划项目(KYLX16_1017)


Design and Experiment of Variable-rate Fertilizer Spreader with Centrifugal Distribution Cover for Rice Paddy Surface Fertilization
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    摘要:

    为实现水稻生长周期内区域性实时变量施肥,提高机械化施肥作业效率和肥料利用率,结合水稻施肥农艺特点和近地光谱技术,设计了一种基于传感器的双圆盘离心匀肥罩式水稻地表变量施肥机。对光谱检测装置、决策控制系统、变量执行机构等关键部件进行设计,搭建基于STM32F103核心控制器的反馈系统,结合专家施肥策略响应目标施肥量。以闸口排肥流量A、撒肥圆盘转速B、整机行进速度C为影响因素,颗粒分布变异系数Cv和施肥量相对误差γ为评价指标,设计三因素三水平撒肥性能正交试验。性能试验结果表明:在目标作业幅宽内(24m),影响Cv主次因素为A、B、C,影响γ主次因素为B、A、C,综合选择较优的工作参数因素水平组合为:A2B2C2,即排肥流量300g/s,圆盘转速600r/min,整机行进速度1.2m/s时,Cv=13.82%,γ=9.54%,整机撒肥性能最优。田间试验结果表明:与性能试验相比,Cv误差均值为9.19%,γ误差均值为9.25%。研究结果表明离心式变量施肥机满足撒肥均匀性和施肥量准确性要求,提高了离心式变量施肥机撒肥性能,为圆盘式撒肥机传统的经验式施肥提供了理论基础。

    Abstract:

    As the requirement advances for improving the working efficiency of mechanized application and the utilization rate of fertilizer, a variable-rate fertilizer spreader with centrifugal distribution cover for rice paddy surface fertilization based on the spectral sensor (Green SeekerTM) was developed to implement regional real-time variable-rate fertilization during rice growth period combining with the agronomic characteristics of rice fertilizer and near-earth spectroscopy. Spectrum detection device, decision-making and control system, variable-rate actuator and some other key techniques were designed, feedback system based on core controller STM32F103 was set up, and target application rate was responded united with expert fertilization strategy. Three-factor and three-level orthogonal performance test was carried out with setting feed gate flow rate A, disc rotational speed B and machine ground speed C as the influence factors, particle distribution coefficient of variation Cv and relative error of application rate γ as the evaluation index. By the orthogonal test, it can be known that the importance order of the factors which affected the Cv was A, B and C, and that affected the γ was B, A and C in the target spreading swath width, the comprehensive choice optimum combination of working parameters was A2B2C2, with q=300g/s, n=600r/min, v1=1.2m/s, and Cv=13.82%, and γ=9.54%, the fertilizer spreader reached the best working performance. Field tests under optimum combination showed that the average error of Cv and γ was 9.19% and 9.25%, respectively, compared with performance test. The performance of the developed variable-rate fertilizer spreader with centrifugal distribution cover was perfect and satisfied the requirement of uniformity of fertilizer and accuracy of application, which improved the performance of the centrifugal variable-rate fertilizer applicator, and it can provide certain theoretical basis for the traditional empirical fertilization.

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施印炎,陈满,汪小旵,MORICE O O,李成光,丁为民.离心匀肥罩式水稻地表变量撒肥机设计与试验[J].农业机械学报,2018,49(3):86-93,113.

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  • 收稿日期:2017-07-25
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  • 在线发布日期: 2018-03-10
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