小麦气力集排器排种分配系统设计与试验
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山东省现代农业产业技术体系棉花产业创新团队项目(SDAIT-03-09)、“双一流”奖补资金项目(SYL2017XTTD14)和山东省农机装备研发创新计划项目(2015YZ103)


Design and Experiment of Wheat Pneumatic Centralized Seeding Distributing System
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    摘要:

    针对现有小麦播种机械作业幅宽小、播种不均匀等问题,设计了一种气力集排式小麦排种分配系统,从播种机的定量排种系统、分配系统等方面研究了气力集排式小麦排种分配机理,分析了排种分配系统的稳定性和均匀性。运用Solidworks Flow进行流体动力学(Computational fluid dynamics, CFD)仿真,分析排种分配系统机构参数(输种管、分种外盖)对气室流场的影响,速度流场分布结果表明,排种分配系统具备较理想流场特性的结构参数为:褶皱管波纹长度为16mm,波纹角度为90°,分种外盖圆锥角为120°。对排种分配系统稳定性和均匀性进行台架试验,结果表明,排种器转速在20~40r/min时,总排量稳定性变异系数为1.01%~1.19%,各行排量一致性变异系数为3.20%,种子破碎率为0.23%,试验结果与CFD仿真分析基本一致;样机试验结果表明,总排量稳定性变异系数为1.06%,各行排量一致性变异系数为3.34%,排种均匀性变异系数为27.35%,种子破碎率为0.28%,满足相关标准要求。

    Abstract:

    Aimed at the problem of low breadth and uneven wheat sowing machine, a kind of wheat pneumatic centralized sowing system was designed. The sowing mechanism and distribution mechanism were studied from the aspects of concentrated quantitative seeding system and airflow first-order distribution system. The stability of the centralized quantitative seeding system and the uniformity of the seed distribution system were analyzed. Concentrated quantitative seeding system discharged a certain amount of seeds, and the seeds fell into the conveying tube in gravity. Airflow first-order distribution system converted the seeds into a uniform seed stream and transported to the seeding tube, which achieved uniform seeding requirements. According to the principle of distributor, the diameter of the conveying tube was 50mm. By the computational fluid dynamics (CFD) software Solidworks Flow, the influence of structural parameters of seed distribution system on vacuum chamber fluid were simulated and analyzed. The structural parameters included the conveying pipe and outer cover. The analysis of speed flow field showed that corrugated length of the fold tube was 16mm, corrugated angle of the fold tube was 90°, and cone angle of outer cover was 120°. The experiments of the uniformity and steadiness was designed and conducted for seeding distribution system. The performance tests were performed with four indices adopted, including variation coefficient of total displacement stability, variation coefficient of each row displacement consistency, seeding rate coefficient of variation of distributor intra-row, and the percentage of damaged seeds in laboratory. The results showed that when rotate speed of sowing device was in the range of 20~40r/min, variation coefficient of total displacement stability was 1.01%~1.19%, variation coefficient of each row displacement consistency was 3.20%, seeding rate coefficient of variation of distributor intra-row was 3.96%, and the percentage of damaged seeds was 0.23%. The test results were consistent with CFD simulation. The field experiment of sowing was also carried out with four indices, including the percentage of damaged seeds, variation coefficient of total displacement stability, variation coefficient of each row displacement consistency, and variation coefficient of seeding uniformity for this device. The results showed that variation coefficient of total displacement stability was 1.06%, variation coefficient of each row displacement consistency was 3.34%, variation coefficient of seeding uniformity was 27.35%, the percentage of damaged seeds was 0.28%, and the seeding emergence rate was 89.63%. These testing results fully coincided with the standard GB/T 9478—2005 Test methods of grain drills. The design and experimentation improved the seeding stability and distribution uniformity of the planter, and the results provided a theoretical reference for the design and analysis of wheat wide precision sowing.

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张晓辉,王永振,仉利,彭传杰,樊桂菊.小麦气力集排器排种分配系统设计与试验[J].农业机械学报,2018,49(3):59-67.

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  • 收稿日期:2017-12-07
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  • 在线发布日期: 2018-03-10
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