鸡蛋自动上料装置机构分析与试验
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公益性行业(农业)科研专项(201303084)


Mechanism Analysis and Experiment for Automatic Egg Feeding Device
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    摘要:

    为了优化鸡蛋加工生产线吸盘自动上料装置的结构参数,并确定样机安装中关键零部件同步位置,对该装置的核心部分——吸盘摆臂组合机构进行了结构分析和运动仿真。结果表明:由曲柄摇杆、齿轮和同步带串联组合的吸盘摆臂组合机构自由度为1、曲柄整周转动、摇杆往复摆动60°、摆臂往复摆动180°;同步带角度补偿可以保证在摆臂180°摆动中,吸盘组件始终处于水平状态,保证鸡蛋水平搬运;摆臂末端运动参数(位移、速度、加速度)变化曲线显示,当摇杆摆动到2个极位146°和206°附近时,摆臂存在一段水平速度为零的垂直上下运动,分别对应曲柄84°~108°和252°~312°,以确保吸蛋和放蛋时吸盘垂直运动;为了保证该装置同步协调运动,样机安装时必须使曲柄在96°时,摇杆处在146°、摆臂处在174°位置。样机试验表明:理论分析和仿真结果与样机实测值一致性较好。

    Abstract:

    In order to optimize the structural parameters of automatic suction cup feeding device in egg processing line, as well as to fix the sync location of the key parts in prototype installation, a structural analysis and movement simulation was made for the core part of this device,i.e., combined suction cup swing arm mechanism. Results indicated as follows: the DOF (degree of freedom) of suction cup swing arm combination which were made up of crank, gears and timing belts in series was 1. The crank was in full rotation, rocker was reciprocating and swinging at 60°, swing arm was reciprocating and swinging at 180°;the synchronization had the angular compensation in order that suction cup parts would always be in the horizontal state when the swing arm was swinging at 180° so as to guarantee horizontal handling and transport of eggs. The curve change of swing arm end displacement, velocity as well as acceleration indicated that when the rocker swung to the accessories where the extreme position angles were 146° and 206°, swing arm had a vertical up-and-down motion whose horizontal speed was 0, respectively corresponding to crank 84°~108° and 252°~312°, in order to ensure vertical movement of suction cup in process of sucking and putting down the eggs. In order to ensure the synchronous and coordinated motion of this device, when carrying out the prototype installation, the crank must be at 96°, the rocker arm should be at 146°, and the swing arm should be at 174°. The prototype testing indicated that the theoretical analysis and simulation results were in good accordance with the measured value.

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王树才,陈子琦,孙振坤,马美湖.鸡蛋自动上料装置机构分析与试验[J].农业机械学报,2018,49(1):352-357.

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  • 收稿日期:2017-03-17
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  • 在线发布日期: 2018-01-10
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