动定指勺夹持式玉米精量排种器优化设计与试验
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“十二五”国家科技支撑计划项目(2014BAD06B04)和国家自然科学基金项目(51675093)


Optimization Design and Experiment on Clamping Static and Dynamic Finger-spoon Maize Precision Seed Metering Device
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    摘要:

    为提高机械式玉米排种器作业质量与适播范围,设计了一种基于限位导引的动定指勺夹持式玉米精量排种器,阐述了排种器总体结构及工作原理,优化了关键部件指勺种盘和限位导引总成结构参数。以排种器工作转速和调控摆臂调节尺寸为试验因素,株间合格指数和变异系数为试验指标,进行了单因素试验分析各因素对性能指标的影响规律。试验结果表明,排种器对各等级尺寸玉米种子均具有良好的适应性。为研究排种器最佳工作参数,采用多因素二次正交旋转组合设计试验,建立了性能指标与试验参数间数学模型,运用Design-Expert 6.0.10软件对试验结果进行处理分析,对回归模型进行优化验证。试验结果表明,当工作转速为30.5r/min,调节尺寸为12.0mm时,对圆形大粒玉米种子作业性能最优,其合格指数为88.41%,变异系数为12.32%,满足精量播种作业要求。

    Abstract:

    A clamping static and dynamic finger-spoon maize precision seed metering device was designed based on limited guiding principle to improve the performance and adaptability of maize seed metering device and meet the requirements of precision planting. The overall structure and working principle of the seed metering device were illustrated and analyzed. The optimal design of structural parameters of key components was conducted, such as the finger-spoon plate and the limited guiding assembly. The single factor tests were carried out with rotational speed and adjustment dimension as the experiment factors. The average seeding qualified index and the seeding coefficient of variation were chosen for evaluating the seeding performance. The results showed that the clamping finger-spoon maize precision seed metering device had good adaptability to four different types of maize seeds. To improve the working performance of the metering device and obtain the best operation parameters, the quadratic general rotary unitized design was carried out. Based on experimental data, a mathematical model was built by using the Design-Expert 6.0.10 software, the experimental factors were optimized, and the best combination was achieved. Test results showed that as the rotational speed was 30.5r/min, the adjustment dimension was 12.0mm, and the seeding qualified index was 88.41%, the seeding coefficient of variation was 12.32%, which could meet the requirements of precision planting. The results can provide the guidance and direction for the design and development of high-speed precision mechanical seed-metering device.

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王金武,唐汉,关睿,李鑫,白海超,田立权.动定指勺夹持式玉米精量排种器优化设计与试验[J].农业机械学报,2017,48(12):48-57.

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  • 收稿日期:2017-03-27
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  • 在线发布日期: 2017-12-10
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