摆动分离筛薯土分离机理分析与参数优化试验
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内蒙古自治区科技创新引导奖励基金项目(20121310)、内蒙古自治区自然科学基金项目(2014MS0541、2016MS0519)和内蒙古自治区高等学校科学研究项目(NJZY16059)


Separating Mechanism Analysis and Parameter Optimization Experiment of Swing Separation Sieve for Potato and Soil Mixture
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    摘要:

    针对摆动分离筛薯土分离机理不明确,作业参数匹配不合理导致明薯率与马铃薯破皮率矛盾突出等问题,利用高速摄像机实时拍摄不同曲柄转速、筛面倾角和机器前进速度时摆动分离筛上薯土混合物的分布状态,统计并分析薯土混合物分布高度的变化规律,揭示薯土分离机理,并获得影响分离筛性能主要因素的取值范围。以明薯率和破皮率为评价指标,采用Box-Behnken响应面试验方法进行试验,建立各指标与因素间的回归数学模型,对影响摆动分离筛性能的结构与工作参数进行优化。结果表明,各因素对明薯率、〖JP3〗破皮率影响由大到小为曲柄转速、筛面倾角、机器前进速度。摆动分离筛优化参数组合为:曲柄转速230r/min,筛面倾角21.1°,机器前进速度2.03km/h,优化后明薯率和破皮率分别为98.94%和0.21%,明薯率较优化前提高1.68个百分点,破皮率较优化前降低9.6个百分点,参数优化试验结果满足国家标准要求。

    Abstract:

    In order to solve the problems of ambiguous separating mechanism of swing separation sieve and the obvious contradiction between the obvious performance and the abrasion performance caused by the improper match of operation parameters, high speed camera was used to capture the distribution of mixture of potato and soil of different crank rotational speed, the screen surface inclination and the machine forward speed. The variation of the distribution height of potato-soil mixture was counted and analyzed, and the separation mechanism was revealed based on these counted results. Finally, the experimental value range of the main factors which affected the separation performance of swing separation sieve was obtained. The rate of obvious and abrasion were used as the evaluation index to establish the regression mathematical model between the indexes and the factors by applying Box-Behnken response surface test method, thus optimizing the structure and working parameters which affected the separation performance of the swing separation sieve. The results showed that the primary and secondary order of the effect of factors on obvious rate and abrasion rate were crank rotational speed, screen surface inclination and machine forward speed. The crank rotational speed of 230r/min, screen surface inclination of 19.42° and machine forward speed of 2.04km/h were the best combination factors, the obvious rate and abrasion rate were 99.4% and 0.002%, respectively after optimizing. According to the limitation of operating parameters, the best parameters were adjusted as follows: when the crank rotational speed was 230r/min, screen surface inclination was 21.1° and machine forward speed was 2.03km/h, the obvious rate was 98.94% and the abrasion rate was 0.21%, the obvious rate was increased by 1.68 percentage points, and the abrasion rate was decreased by 9.6 percentage points compared with that before optimization. The results of parameter optimization were better than the national standard.

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谢胜仕,王春光,邓伟刚,李祥,祁少华.摆动分离筛薯土分离机理分析与参数优化试验[J].农业机械学报,2017,48(11):156-164.

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  • 收稿日期:2017-03-03
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  • 在线发布日期: 2017-11-10
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