油菜纸钵苗移栽机气动取苗机构设计与轨迹分析
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农业科研杰出人才及创新团队项目、国家油菜产业技术体系专项(CARS-12)和湖北省技术创新专项重大项目(2016ABA094)


Design and Trajectory Analysis of Pneumatic Picking-up Mechanism for Rape Paper Pot Seedling
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    摘要:

    针对传统机械式取苗机构结构复杂、控制不稳定等问题,设计了一种油菜纸钵苗移栽机嵌入式气动取苗机构。分析了嵌入式气动取苗机构的结构组成、工作原理及运动学模型,设计了取苗机构的驱动控制系统,基于ADAMS软件开展了机构参数变化对取苗轨迹和取苗臂姿态影响的研究,确定了取苗机构的优化参数。优化结果表明,当摇杆长度为220mm,支撑臂长度为170mm,旋转臂长度为160mm,气缸Ⅰ原始长度为313mm时,取苗阶段取苗轨迹高度可达130mm。当取苗轨迹高度为80mm时,取苗轨迹直线度偏差小于2mm,取苗阶段取苗针偏角变化小于4°;投苗阶段取苗针偏角变化小于1°,满足油菜纸钵苗移栽机取苗投苗要求。试验结果表明,该取苗机构高速摄像呈现的取苗轨迹与理论分析基本吻合,台架试验取苗成功率达93.0%,投苗成功率达89.5%,满足机械自动化取苗的要求,验证了取苗机构设计的可行性。

    Abstract:

    An embedded pneumatic picking-up mechanism was designed to solve the problem of complex structure and control instability existing in the traditional mechanical picking-up mechanism. According to the design requirements of picking-up mechanism, the constitution of mechanism, working principle and kinematics model of embedded pneumatic picking-up mechanism were clarified, and the control system based on singlechip was developed. The influence of mechanism parameter variation on the phase-trajectory of picking-up seedlings and the posture of picking-up arms were studied based on ADAMS software. The simulation results showed that the straightness deviation of picking-up trajectory was related to the length of lAD, lDE and l1, the height of picking-up trajectory was related to the length of lAD and lAC. The optimization combination of structural parameters achieved was as follows: lAD of 220mm, lAC of 170mm, lDE of 160mm and l1 of 313mm, while the height of picking-up trajectory was 130mm. When the height of picking-up trajectory was 80mm, the straightness deviation of picking-up trajectory was less than 2mm, the angle of declination was less than 4° at taking seedling stage,and the angle of declination was less than 1° at throwing seedling stage. The consistency verification experiment was carried out using high speed photography system. According to the seedling picking-up experiment, the success rate of seedling pick-up reached 93.0% and the success rate of dropping seedling attained to 89.5%, which satisfied the requirements of actual testing. The research for the automatic picking-up mechanism provided an important theoretical basis and reference for the design, analysis and further study on automatic picking-up and transplanting mechanism.

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廖庆喜,张照,胡乔磊,许博.油菜纸钵苗移栽机气动取苗机构设计与轨迹分析[J].农业机械学报,2017,48(11):70-78.

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  • 收稿日期:2017-02-22
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  • 在线发布日期: 2017-11-10
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