抓持-旋切式欠驱动双指手葡萄采摘装置设计与试验
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国家自然科学基金项目(51475212)和江苏高校优势学科建设工程项目(苏政办发(2014)37号)


Design and Experiment of Grape-picking Device with Grasping and Rotary-cut Type of Underactuated Double Fingered Hand
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    摘要:

    针对葡萄的柔性无损采摘要求,基于欠驱动原理和抓持-旋切协同工作方式设计了一种欠驱动双指手葡萄采摘装置,一个电动机通过连杆机构驱动双指四指节手爪从果实中部接近并包络抓取葡萄,复合在双指手上的旋切部件摆动-伸缩带动圆盘刀切断果梗,实现果实与果梗分离。基于此设计思路,首先通过葡萄赤道面直径分析确定了欠驱动手指机构指节尺寸与转角范围,然后通过建立欠驱动手指机构静力学模型,基于传力最优和接触力均布的要求确定了驱动连杆尺寸,结合接触力分析和葡萄挤压破裂试验,获得抓持2kg葡萄不发生损伤的最大接触力为20N,再通过手指机构静力学模型求解获得驱动电动机的推力,从而指导驱动电动机的选型。设计了葡萄采摘装置控制系统,通过指节处压力传感器实时反馈接触力实现最大接触力的有效控制。采用加减速梯形控制方式实现了旋切部件运动,圆盘刀转速1200r/min可对果梗有效切断。对赤道面直径95~200mm的葡萄进行50次采摘试验,试验结果表明该装置的采摘成功率为100%,果实挤伤率为5.2%,不考虑视觉定位葡萄与果梗的耗时,完成一次抓持-旋切动作平均耗时29.4s。

    Abstract:

    According to the requirements of flexible and nondestructive grape-picking, a kind of grape-picking device with a grasping and rotary-cut type of underactuated double fingered hand was developed based on the underactuated principle and cooperative working mode of grasping and rotary-cut. To realize the separation of the fruit from the stalk, an electric motor drove a double fingered hand with four knuckles by a linkage mechanism, and the hand approached from the middle of the grape and enveloped it. Its rotary-cut device installed on the hand drove the cutting disc to cut off the stalk by the jigging and telescopic motion. Based on this design idea, the dimensions and rotation angle range of two knuckles of underactuated finger mechanism were firstly determined by analyzing equatorial diameter of grape. Then, the static model of the underactuated finger mechanism was established, and the driven linkage size was determined according to the requirements of optimal force transfer and well-distributed contact force. Combining with the contact force analysis and squeezing-bursting test of the grapes, maximum contact force of grasping 2kg grape without damage was obtained, which was equal to 20N. Thrust force of the electric motor was obtained by solving the static model of the underactuated finger mechanism, and type choice of the electric motor was directed according to the thrust force. The control system of grape-picking device was designed, and the effective control of maximum contact force was realized according to real-time feedback of contact force from four pressure sensors fixed on knuckles. The motion of the rotary-cut device was realized by adopting the control mode of acceleration and deceleration, cutting disc can effectively cut off the stalk with the speed of 1200r/min. By picking 50 bunches of grapes with the equatorial diameter ranged from 95mm to 200mm, the results of grape-picking tests showed that the picking success rate of the device was 100%, extrusion wound rate of grapes was 5.2%, and average cost time of the device was 29.4s without consideration of time consuming of vision localization of grape and its stalk to complete a grasping and rotary-cut motion.

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尹建军,陈永河,贺坤,刘继展.抓持-旋切式欠驱动双指手葡萄采摘装置设计与试验[J].农业机械学报,2017,48(11):12-20. YIN Jianjun, CHEN Yonghe, HE Kun, LIU Jizhan. Design and Experiment of Grape-picking Device with Grasping and Rotary-cut Type of Underactuated Double Fingered Hand[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(11):12-20

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  • 收稿日期:2017-03-10
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  • 在线发布日期: 2017-11-10
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