鸡蛋壳膜机械搅拌分离影响因素研究
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家蛋鸡产业体系项目(CARS-41-K25)和黑龙江省博士后经费项目(LBH-Z14032)


Influence Factors of Separating Egg Membrane from Eggshell by Mechanical Stirring
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    基于Fluent研究了机械搅拌分离鸡蛋壳膜在不同搅拌转速、颗粒粒径和料液比下对颗粒悬浮状态、固含率分布、固相速度和搅拌功率等流场特性的影响。仿真结果表明:增大搅拌转速,有利于减小容器底部颗粒堆积,且利于颗粒悬浮,但功耗明显增大;增大颗粒粒径可减小底部中央区域的颗粒堆积,颗粒逐渐向四周扩散,但颗粒的悬浮高度会降低;增大料液比易在底部产生颗粒堆积。根据仿真结果进行了蛋壳膜分离试验,以搅拌转速、搅拌时间、料液比、分离液温度为影响因素,膜回收率和搅拌功率为评价指标进行二次正交旋转组合试验,得出最优因素参数组合。试验表明提高搅拌转速和搅拌时间可明显增大蛋膜回收率,当搅拌时间为18.57min、搅拌转速为337.68r/min、料液比为0.07g/mL、温度为20.0℃时,膜回收率达到88.58%,功耗低,分离效果较好。

    Abstract:

    The method of mechanical stirring to separate egg membrane from eggshell has the advantages of high separating efficiency, bulk processing and no pollution to the environment. Fluent 6.3 was used to explore the effects of different stirring rotational velocities, particle diameter sizes and solid-liquid ratios on the flow field characteristics of the particle suspension state, solid holdup distribution, solid-phase velocity and stirring power consumption. Simulation results showed that the scope of particle accumulation at the bottom would be decreased while the solid-liquid ratio was decreased and the solid-liquid ratio should be reduced properly. Particles accumulation was decreased while stirring rotational velocity was increased, but power consumption would be increased dramatically, in order to ensure most particles suspension and reduce power consumption, the stirring rotational velocity should be set as 300~350r/min in experiment. Enlarging particles diameter size can reduce particle accumulation at bottom, lower particles suspension height, and increase the moving resistance of particles along the axial direction in the flow field, so the particles size of 1.5~2.5mm can be chosen for eggshell separation experiment. Therefore, appropriate conditions were obtained for the experiment of separating membrane from eggshell according to the simulation results. Moreover, quadratic orthogonal rotary combination experiments were carried out with factors of stirring rotational velocity, stirring time, solid-iquid ratio and separating medium temperature. The experimental data was optimized and analyzed by Design-Expert 8.0.6. The regression model between the experiment index and the factors was obtained. Meanwhile, the response surfaces were established between membrane recovery and experiment factors in order to obtain the relationship intuitively. The experiment result showed that the importance of stirring rotational velocity to egg membrane recovery was the most, and then the stirring time, separation medium temperature and solid-liquid ratio. The interaction between stirring time and stirring rotational velocity to separation effect was the most significant. Optimization results showed that the membrane recovery rate reached 88.58% while the stirring time was 18.57min, stirring rotational velocity was 337.68r/min, solid-liquid ratio was 0.07g/mL, and the separation medium temperature was 20℃, and the separation effect of egg membrane from eggshell was perfect. Conclusions of numerical simulation and experiment would improve the membrane recovery and utilization of discarded eggshell, and provide a reference for the solid-liquid two-phase flow and related study.

    参考文献
    相似文献
    引证文献
引用本文

迟媛,王勇,李蒙福,杨月斌,任洁,迟玉杰.鸡蛋壳膜机械搅拌分离影响因素研究[J].农业机械学报,2017,48(9):359-368. CHI Yuan, WANG Yong, LI Mengfu, YANG Yuebin, REN Jie, CHI Yujie. Influence Factors of Separating Egg Membrane from Eggshell by Mechanical Stirring[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):359-368

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2017-01-04
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2017-09-10
  • 出版日期: