基于CFD的循环生物絮团系统涡旋分离器结构参数优化
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“十二五”国家科技支撑计划项目(2014BAD08B09)、国家自然科学基金青年基金项目(31402348)、中国水产科学研究院渔业机械仪器研究所重点实验室开发基金项目(2015)和中国博士后科学基金项目(2014M551747)


Structural Parameter Optimization of Hydraulic Vertox Separator in Recirculating Biofloc Technology System Based on Computational Fluid Dynamics
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    摘要:

    为提高循环生物絮团系统涡旋分离器分离效率,以欧拉-欧拉多相湍流模型为理论框架,运用计算流体力学技术,对3种不同筒径比α涡旋分离器内固液两相三维流动进行了数值模拟,并分析了相关速度云图、速度矢量云图、流体迹线云图、内部固相分布以及出口处固相体积分数变化等。模拟结果表明:在进水口进水速度为0.36m/s时,随着筒径比α的增大,3种涡旋分离器套筒外侧以及进水口以下部分速度流场差别较小,但套筒内流场湍流逐渐加剧,同时,套筒外侧附近和套筒内部,涡旋逐渐加剧,增加能耗,且不利于固体颗粒的沉积,总体而言,涡旋分离器在α为1.5之后分离效率下降,并保持相对稳定,具体表现为,当涡旋分离器α为1.5时,内部固相体积分数相对较高,而出口处固相体积分数较低,随着α增大,其分离效率由α为1.5时的27%降至α为2.0时的17%,并随着α再次增至2.5时,分离效率保持基本不变。涡旋分离器流场速度的实测结果与模拟结果基本一致,而分离效率存在一定差异,但是变化规律相同,表明数值模拟在优化涡旋分离器结构方面是可行的。

    Abstract:

    With the aim to improve the separation efficiency of hydraulic vortex separator (HDVS) in recirculating biofloc technology (RBFT) system, three HDVSs with different structural parameters were studied by using numerical method of computational fluid dynamics (CFD). The simulations of the solid-liquid phase flow in HDVSs were conducted based on an Eulerian-Eulerian multi-phase turbulence 3-D model combined with the kinetic theory of granular flow, which specifically analyzed the velocity contours, vector contours, streamlines of liquid phase, inner and outlet distribution characters of solid phase. The simulation results showed that with the increase of α, the velocity field below the inlet part and surrounding area of the sleeve had small difference at the inlet velocity of 0.36m/s. But the difference of results of inner region of sleeve was stark and the turbulence was enhanced in this regions. In addition, some swirls occurred in the inner zone of the sleeve, which added energy waste and had negative effect on the flocs separation. The separation efficiency of HDVS had a negative correlation with the increase of α. When α was 1.5, the removal efficiency was 27%, which was more effective than 17% (α was 2.0). But when α was increased from 2.0 to 2.5, the HDVSs almost had the same solid phase volume fraction at the outlet and the separation efficiencies only had a small change. To validate the accuracy of simulation results, the simulation values and experimental data were compared. The good agreement of the flow velocity and change law of the separation efficiency proves that the mentioned two fluid model (TFM) can be used to optimize the structure of HDVS.

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史明明,朱松明,叶章颖,韩志英,李建平,阮贇杰.基于CFD的循环生物絮团系统涡旋分离器结构参数优化[J].农业机械学报,2017,48(9):287-294,278.

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  • 收稿日期:2017-01-18
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  • 在线发布日期: 2017-09-10
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