切轴流式双滚筒大豆种子脱粒机设计与试验
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国家自然科学基金项目(51075284)和高等学校博士学科点专项科研基金项目(200801570007)


Design and Test on Soybean Seed Thresher with Tangential-axial Flow Double-roller
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    摘要:

    为解决大豆种子脱粒损伤率高和脱净率低的矛盾,提出了钉齿式副滚筒切流预脱、弓齿与钉齿相间组合排列的主滚筒轴流脱粒、切轴流式双滚筒组合脱粒方案,进行了脱粒关键部件结构与参数设计,采用直径较小而短的副滚筒完成大豆植株的打击、抓取和拖带等切流预脱,主脱粒滚筒与副滚筒同向等速且轴向长度和直径均较大,由弓齿与钉齿组合而成,进行大豆的轴流脱粒;设计了样机并进行了脱粒性能试验。采用二次回归正交旋转中心组合优化试验方法,分别建立大豆脱粒损伤率、未脱净率与喂入量、主滚筒转速和主滚筒脱粒间隙关系的回归数学模型,利用Design-Expert 8.0软件对该模型进行优化求解得到最佳参数组合,试验结果表明:在大豆籽粒含水率为17%~19%、秸秆含水率为12%~15%、大豆草谷比1.275条件下,当喂入量为044kg/s、主滚筒转速为489r/min、主滚筒脱粒间隙为25.06mm时,大豆脱粒损伤率为1.18%、未脱净率为0.65%;与传统大豆脱粒机相比可使脱粒损伤率和未脱净率分别降低0.22个百分点和0.38个百分点。

    Abstract:

    Aiming to probe new principle and parts of soybean seed thresher and solve the conflict between high seed damage and no-threshed rate during threshing, a new soybean seed thresher with tangential-axial flow double-roller was designed based on the new threshing principle and structure. From the overall structure, the threshing device was designed, which was composed of a couple of primary and secondary threshing rollers with different diameters, lengths, concave screen and transmission system. The double rollers of the thresher were configured by tangential-axial flow form. Compared with the traditional threshing ways with single threshing, the new soybean thresher was combined several threshing principles and two rollers with two kinds of threshing parts, the secondary threshing roller consisted of spike teeth was used as pre-thresh of soybean plants, and the primary threshing roller consisted of bow-spike teeth, which threshed and separated most of the plants in the axial threshing space. The double-roller operated with different linear velocities which realized the ordered feeding and fast grabbing of soybean plants. In order to check and find the optimal structure and parameters of the soybean seed thresher, performance test of the thresher was conducted under the condition that the moisture content of soybean seed was 17%~19%, the moisture content of soybean straw was 12%~15% and the straw-grain ratio was 1.275. Three parameters, including feeding quantity, rotating speed of double-roller and concave clearance were selected as input variables and the damage rate and un-threshed rate as output parameter. Meanwhile, a drastic orthogonal rotary regressive experimental design was employed to develop the second order polynomial regression models, which explained the relationship between the input and output parameters, and then the main parameters of the thresher was optimized through Design-Expert 8.0 software. Experimental results showed that feeding quantify, rotating speed of double-roller and concave clearance had an effect on the damage rate and un-threshed rate, and the rotating speed of double-roller was the most important influence element among the three. Optimization analysis indicated that the most optimum combination was the feeding quantity of 0.44kg/s, the rotating speed of double-roller of 489r/min and the concave clearance of 25.06mm, and the damage rate was 1.18% and the un-threshed rate was 0.65%. Compared with the traditional soybean threshing machine, it can make the damage rate and un-threshed rate decreased by 0.22 percentage points and 0.38 percentage points, respectively.

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杨德旭,姜德龙,沈永哲,高连兴,万丽,王京.切轴流式双滚筒大豆种子脱粒机设计与试验[J].农业机械学报,2017,48(9):102-110.

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  • 收稿日期:2017-01-16
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  • 在线发布日期: 2017-09-10
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