基于嵌入式系统的异纤清除机设计与试验
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国家自然科学基金青年科学基金项目 (61501334)


Design and Test of Foreign Fiber Removal Machine Based on Embedded System
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    摘要:

    基于FPGA+DSP的嵌入式系统以其灵活的芯片选型和高功效的计算性能,适合在环境恶劣以及对系统在线实时运行有严格要求的农业分拣领域中应用。针对棉纺产线中的异纤清除机设计,从检出原理、系统软硬件和剔除系统方面讨论了基于嵌入式系统的设备设计。检出原理方面,除常见的白光和紫外光检测外,在不增加相机的情况下通过增加偏振通道来增强透明地膜检测。在系统软件设计方面,提出了基于三线阵相机亚像素空间分离量测速方案和基于统计学习的阈值检测。在系统硬件方面,设计了具有功耗和物料成本优势的嵌入式相机数据处理平台,并移植优化算法以满足系统实时性需求。在剔除系统方面,设计了基于目标实时速度的控制方案。试验结果表明,测速方案能正确获取目标速度,并能在剔除系统测试中适应风速变化,准确打击。设备对棉花带有明显差异的异纤及带有荧光粉的丙纶丝和透明薄膜的检出率高于80%,而对接近棉花颜色的淡黄色异纤检出率稍低于80%。长期试验结果显示,异纤清除机能适应产线变化,操作简便,能检出国内现有常见异纤,性能稳定。

    Abstract:

    The embedded system based on FPGA+DSP was suitable for the agricultural sorting field, due to its flexible chip selection and high power efficiency. The embedded system was designed based on the principle of detection, software and hardware design and rejection system design. In principle of detection, a polarization channel was added to the UV channel to resolve the problem of transparent film detection without increasing camera. In software design, a speed measurement based on spatial correction and a learning algorithm for threshold detection was proposed to improve the adaptation of the equipment. An embedded solution was put forward which had advantages in both material cost and power consumption. After optimization, the DSP embedded board could stably process camera image data in real time. In rejection system, a control scheme was designed based on target real-time speed. The experiment result showed that the speed measurement scheme was verified via roller platform, and cotton speed can be obtained in the production line test. The embedded system could meet the real-time requirement, and the system was stable under varying foreign fiber numbers in long-term test. Concerning the test of rejection system, an impact test was performed by changing the wind speed. Finally, two typical foreign fiber detection tests of the system were implemented. The results showed that the detection rates of foreign fibers and polypropylene filaments as well as transparent films were higher than 80%, while the detection rate of yellowish foreign fibers was slightly lower than 80%. In the comparison test with similar equipment, the present equipment revealed superior detection rate. Long-term test result showed that the present equipment was easy to operate and had stable performance.

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张晨,孙世磊,石文轩,曾霖,邓德祥.基于嵌入式系统的异纤清除机设计与试验[J].农业机械学报,2017,48(8):43-52.

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  • 收稿日期:2017-03-02
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  • 在线发布日期: 2017-08-10
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