柴油机微粒捕集器碳载量估计与分布特性研究
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“十二五”国家科技支撑计划项目(2014BAG11B00)


Particulate Matter Load Estimation and Distribution Characteristics of Diesel Particulate Filter
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    摘要:

    建立了一种考虑催化再生的微粒捕集器碳烟沉积量估计模型。通过试验数据辨识出NO2与碳烟的反应以及热催化再生反应参数和载体捕集特性参数。在不同工况下,碳烟沉积量估计模型的计算值与实际碳载量称量值相比,误差可以控制在10%以内。经过计算,随着排气温度的不断提升,碳烟再生量权重不断提升,催化再生有效地降低了颗粒物沉积量,延长了主动再生周期。通过深床层离散分层和饼层累积碳载量计算,碳烟加载量主要分布在饼层,深床层占比较少,且深床层碳烟量主要集中在离散层的第1层中。经过验证,引入NO2辅助再生及热催化再生反应的模型有效地估计了碳烟加载量并对碳载量分布特性给出了有效的分析,为微粒捕集器内碳烟颗粒物主动再生时机的判断提供了参考。

    Abstract:

    A particulate matter estimation model was established to calculate the particulate retained in diesel particulate filter with consideration of catalytic reaction in filter. The filtration and catalytic regeneration parameters were identified by engine dynamometer test data, including permeability of carrier and activation energy and pre-exponential factors of the NO2catalytic reaction and thermal catalytic reaction. The estimation model was validated under different operation conditions and model error was less than 10%. Analysis based on the catalytic reaction sub-model approved that the weight of catalytic regeneration was increased with the rise of temperature. At 442℃, percentage of regeneration mass in all engine emission was risen to 45.42%. The regeneration during filtration can effectively prolong the active regeneration cycle. After thorough analysis of the model, most of the particulate mass was distributed in cake layer, accounting more than 98%. The particulate mass in deep bed was discrete in five slabs and mass distribution in deep bed was mainly in the first slab. Under different test conditions, the mass in the first slab accounted more than 85%. And the permeability of the first slab was less than half of those of the other slabs. At 272℃, the particulate mass in different slabs remained stable quickly and the second to the fifth slabs were decreased more than 35% at 442℃. Chemical catalytic reaction at high temperature was the reason for decreasing. For the first slab, cake layer can effectively replenish the regeneration mass. After the theoretical analysis and practical verify, the estimation model included NO2 catalytic reaction and thermal catalytic reaction can effectively predict the retained particulate mass in filter.

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刘洪岐,高莹,姜鸿澎,陈金军,裴卡斯,郑德源.柴油机微粒捕集器碳载量估计与分布特性研究[J].农业机械学报,2017,48(6):349-355.

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  • 收稿日期:2017-03-22
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  • 在线发布日期: 2017-04-14
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