4GX-100型小区小麦种子收获机改进设计与试验
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国家自然科学基金项目(51365003)和甘肃省农业科技成果转化资金项目(1305NCNA142)


Improvement and Experiment on 4GX-100 Type Wheat Harvester for Breeding Plots
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    摘要:

    为进一步提升自行研制的小区小麦种子收获机工作性能,降低和改进一代样机采用梳脱割台所造成的籽粒飞溅损失大,脱粒装置喂料口及其罩壳内部易滞种、堵塞等问题,对4GX-100型小区小麦种子收获机进行改进设计。结合样机传动系统方案,对其双层收获割台、伸缩拨指式锥型脱粒装置进行设计,确定锥型滚筒结构参数(喂入段、脱粒段长度,大、小段面尺寸),对脱粒元件结构参数、数量及周向分布进行计算,获得锥型滚筒转速在406~610r/min之间,伸缩拨指长度为172.5mm,其偏心距为40mm。为降低样机收获作业时的滞种率,利用离散元软件EDEM建立脱粒物料颗粒模型(小麦籽粒、短茎秆),对锥型脱粒装置内脱粒物料的运动迁移过程进行模拟仿真与特征解析,分析研究脱粒物料中小麦籽粒的平均速度、位移随脱输时间的变化规律。改进样机田间作业性能试验表明,当样机喂入量达到0.52kg/s时,整机总损失率为1.18%,种子破碎率为0.13%,含杂率为0.64%,滞种率为0.02%,生产率可达0.18hm2/h,仅需短暂空转便可快速清机;整机运行平稳,脱粒装置喂料口及罩壳内部无堵塞现象,伸缩拨指式锥型脱粒装置能够有效抓取、脱输喂入物料,具有较强的适应性,作业机各项性能指标符合设计要求与技术标准的规定。

    Abstract:

    Mechanization of seed industry is a precondition of seed industry’s modernization, and in order to improve the efficiency and quality of crop breeding, speeding up the development of breeding mechanization is the inevitable trend. For further promoting performance of the team developed cropland plot wheat seeds harvester, also reducing and improving the sample generation harvester which used stripping header to cause the big grain spatter loss, and the threshing unit feeding mouth and its cover internal easily remained and blocked issues, so the 4GX-100 type cropland plot wheat seeds harvester was improved designed. By combining prototype transmission system solutions, the double harvest header and conical threshing unit with telescoping lever were designed, and determined the structural parameter of conical threshing unit(length of feeding section and threshing section, big small section size). Meanwhile, the threshing component structure parameters were designed and calculated, including 〖JP3〗quantity and the circumferential distribution completely. Analyzed of conical roller speed between 406r/min and 610r/min, the length of telescoping lever was 172.5mm and the eccentricity was 40mm. In order to reduce the seed remain rate, the threshing material particle model (wheat grain and short stalks) was established by EDEM software, and carried out simulation analysis of the movement migration process of threshing material in conical threshing unit body. Field performance experiment of the improvement harvester showed that when the prototype feed quantity was 0.52kg/s, the total loss rate was 1.18%, the seed broken rate was 0.13%, the impurity rate was 0.64% and the seed remain rate was 0.02%, and the productivity could reach 0.18hm2/h, which taking only a brief idling could rapidly clear the machine. The machine was in smooth operation, which was no blocking phenomenon in threshing unit feeding mouth and cover internal. The conical threshing unit with telescoping lever could grab, thresh and convey the feeding material, which had strong adaptability, also met the demands of the design and the stipulation of the correlation technique. This study can provide a reference for the development of the cropland plot wheat seeds harvester, and will have a promising prospect of application and spreading in the seed industry mechanization equipment in China.

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戴飞,赵武云,韩正晟,李兴凯,高爱民,刘小龙.4GX-100型小区小麦种子收获机改进设计与试验[J].农业机械学报,2016,47(s1):196-202.

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  • 收稿日期:2016-07-20
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  • 在线发布日期: 2016-10-15
  • 出版日期: 2016-10-15