动定刀支撑滑切式秸秆粉碎装置设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

公益性行业(农业)科研专项(201503136)和教育部创新团队发展计划项目(IRT13039)


Design and Experiment of Straw-chopping Device with Chopping and Fixed Knife Supported Slide Cutting
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    设计了适用于卧式玉米秸秆粉碎还田机的动定刀支撑滑切式秸秆粉碎装置,该装置利用等滑切角式粉碎定刀和随粉碎刀辊高速旋转的粉碎动刀形成的支撑滑切作用对秸秆进行粉碎。其中等滑切角式粉碎定刀刃口曲线采用对数螺线方程,粉碎动刀设计为并联直刀和L改进型弯刀组合结构。结合玉米秸秆的特性,明确了各关键部件的参数,并运用ANSYS-Workbench软件对粉碎定刀进行了静强度校核和对粉碎刀辊进行了模态分析,得出了粉碎定刀的应力分布图和粉碎刀辊的前6阶固有频率和振型;粉碎定刀最大应力发生在刀片上端部后侧,最大应力为13841MPa,刀片材料满足要求;〖JP3〗粉碎刀辊最低阶数的固有频率为102.62Hz,高于其工作激励频率23.3~30.Hz,不会形成共振。田间试验表明,当动定刀支撑滑切式秸秆粉碎装置刀辊转速为1600r/min时,其秸秆粉碎长度合格率可达91.5%,相对无支撑切割(1800r/min)可降低作业功耗17.4%。

    Abstract:

    Strawchopping device with chopping and fixed knife supported slide cutting was designed, which was suitable for horizontal maize straw crushing machine. The supported slide cutting force formed by equal slidingcutting angle fixed knife and the highspeed spinning chopping knife along with the roller of device was used to crush straw. The cutting edge curve of fixed knife was logarithmic spiral curve equation. The chopping knife was made up with parallelstraightening blade and modified Lmachetes. Combined with the characteristics of corn straw, the parameters of key components were confirmed, and then the ANSYS-Workbench software was used to check the static strength finite element analysis of fixed knife, the mode of crushing roller was analyzed and a series of stress figures of the fixed knife and the first six frequencies and corresponding mode shapes of crushing roller were obtained. The result of finite element analysis showed that the maximum stress of fixed knife was occurred on its posterosuperior, the value was 13841MPa, and the materials met the requirement. The work frequency of crushing roller (23.3~30Hz) was far below its first natural frequency (102.62Hz), thus the resonance phenomenon would not occur. The field experiments showed that the straw crushing average qualified rate was 91.5%, when the strawchopping device with chopping and fixed knife was at 1600r/min of the crushing roller, the power consumption can be reduced by 17.4% compared with the device without fixed knife (1800r/min).

    参考文献
    相似文献
    引证文献
引用本文

郑智旗,何进,李洪文,刁培松,王庆杰,张祥彩.动定刀支撑滑切式秸秆粉碎装置设计与试验[J].农业机械学报,2016,47(s1):108-116.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2016-07-20
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2016-10-15
  • 出版日期: 2016-10-15