基于力-声学特性的鸡蛋微小裂纹在线检测方法
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国家自然科学基金青年基金项目(61401215)、江苏省自然科学基金项目(BK20130696)和中央高校基本科研业务费专项资金项目(KYZ201427)


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    摘要:

    针对目前国内外禽蛋流水线在线裂纹检测中微小裂纹检测的难题,通过外部压力增大微小裂纹信息,并结合声学方法实现多维度禽蛋微小裂纹的无损检测。对20枚不同位置的微小裂纹蛋进行压碎实验,选取压力范围为0~6N,采集无损蛋与微小裂纹蛋的振动音频信号,结合功率谱分析、PCA主成分分析,选出工业流水线条件下最适宜增大微小裂纹信息的外部压力为5N,最佳扫频范围为3000~7500Hz。实验中,对320枚鸡蛋进行检测,分别构建基于反向传播神经网络(BPNN)、概率神经网络(PNN)和最小二乘支持向量机(LS-SVM)的鸡蛋微小裂纹检测模型,其中,基于LS-SVM的鸡蛋微小裂纹检测模型最优,测试集中无损蛋与微小裂纹蛋的识别率分别达到98.3%和95%,且流水线每小时可在线检测约3600枚鸡蛋。

    Abstract:

    In order to solve the online detection problem of micro-cracked eggs, this paper proposed a new nondestructive test method with multi-dimension features. This method combined acoustic feature and pressure feature to detect micro-cracked eggs. The external pressure was used to increase the micro crack. Firstly, the crushing experiments were carried out on 20 microcracked eggs with different cracks, and the characteristic curves of microcracked eggs under loading condition were determined. Associating with the mechanical property of intact eggs, the preliminary pressure range was selected. The selected pressure range was 0~6N. Furthermore, the audio signals of intact eggs and micro-cracked eggs were collected under the selected pressure range, vibrating by the sweep frequency band between 1~8000Hz. Through power spectrum analysis and principal component analysis, the optimal pressure was 5N for increasing micro cracks, and the optimal range of sweep frequency was 3000~7500Hz, respectively. And these parameters were suitable for the condition of industrial production line. In the experiment, 320 eggs were detected, and the detection model based on least squares support vector machine (LS-SVM) was constructed to detect microcracked eggs. This method was compared with the methods of BPNN and PNN. The results showed that the accuracy rates were 98.3% and 95% for intact eggs and micro-cracked eggs, respectively, and the detection time of each egg was 1s, the detection speed was 3600 eggs per hour. The proposed detection method is suitable for the online detection in assembly line.

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罗慧,闫思蒙,卢伟,张澄宇,代德建.基于力-声学特性的鸡蛋微小裂纹在线检测方法[J].农业机械学报,2016,47(11):224-230.

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  • 收稿日期:2016-06-28
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  • 在线发布日期: 2016-11-10
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