三滚式小区育种花生脱壳机设计与试验
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国家自然科学基金项目(51575367、50775151)和高等学校博士学科点专项科研基金项目(20122103110009)


Design and Experiment of Peanut Sheller with Three Drums for Plot Breeding
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    摘要:

    花生育种研究中存在花生量小但品种多、荚果大小不一的情况,针对人工脱壳效率低而机械脱壳损伤多、脱净率低等问题,在对典型花生种果物理机械特性研究基础上,提出了小型3级回转、单排3滚筒并列式脱壳的方案,进行脱壳滚筒、旋转打板以及传动系统等装置和部件的结构设计;脱壳滚筒由同一轴上并排的3个子滚筒组成,可调节与凹板筛距离,增减打板个数;气力清选装置由离心式风机组成。以小区育种为目的,选取白沙品种为研究对象,通过正交试验分析,以滚筒转速、脱壳间隙和打板个数为试验因素,损伤率和脱净率为试验指标,进行优化试验。结果表明:滚筒转速为350r/min、脱壳间隙为20mm、打板为3个时,花生脱壳综合指标最优,脱净率为99.15%,损伤率为2.3%,满足种用花生脱壳要求。

    Abstract:

    Aiming at the problems of small amount but large varieties in peanut, low efficiency of artificial shells, high damage rate and low shelling rate of mechanical shelling in peanut breeding research, a shelling scheme which has threelevel rotary and singlerow threeroll parallel shelling was proposed based on physical and mechanical properties of typical peanut research. The critical components of shelling drum, rotation rod, transmission system were designed, and the peanut sheller prototype was developed. Shelling drum was composed of three subrollers which are sidebyside on the same axis, it was able to adjust the distance from the concave screen, and increase or decrease the number of rods. Pneumatic cleaning device was composed of centrifugal fans. Three parameters, including drum rotating speed, hulling interval and hitting times of rods, were selected as experimental factors, the peanut shelling rate and peanut broken injury rate were selected as experimental indexes. Experimental results indicated that drum rotating speed, hulling interval and hitting times of rods all had influence on peanut shelling rate and peanut broken injure rate. The optimum combination indexes were: drum rotating speed of 350r/min, hulling interval of 20mm and hitting times of rods of 3. The peanut shelling rate was 99.15% and the peanut broken injury rate was 2.3%. The research results can provide a reference for the development of peanut seed sheller.

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高连兴,回子健,董华山,徐仲恒,刘志侠,李 华.三滚式小区育种花生脱壳机设计与试验[J].农业机械学报,2016,47(7):159-165.

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  • 收稿日期:2015-12-06
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  • 在线发布日期: 2016-07-10
  • 出版日期: 2016-07-10