手推式杭白菊梳齿摘花机结构设计与试验
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江苏省自然科学基金项目(BK20140720)和中央高校基本科研业务费专项基金项目(KYZ201325)


Structure Design and Experiment of Hand-push Chrysanthemum morifolium Comb-teeth Picking Machine
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    摘要:

    针对杭白菊采摘耗费人力、采摘效率低、尚未实现机械化等问题,设计了一种杭白菊梳齿摘花机。该摘花机主要由采花梳齿、带安装孔链条、链轮、传动轴、分花齿、刷子、箱体、机架、车轮、步进电动机及控制部分等组成。采花梳齿间隙大于花蕾直径小于胎菊直径,利用冲击力将花朵强行摘下。试验表明,杭白菊梳齿摘花机能够可靠实现杭白菊花朵的采摘。在花朵含水率为82.5%,杭白菊梳齿摘花机采花梳齿间隙为7.5~9.0mm时,梳齿摘花机采摘效果较佳,花朵落地率为0~4.06%,花朵破碎率为0~1.00%,花朵摘除率为92.43%~98.11%。正交试验表明,当采花梳齿间隙为8.5mm、分花齿间隙为17mm、喂入深度为200mm、主动轴转速为60r/min时,梳齿摘花机工作状况较佳,此时,花朵摘除率为97.61%,花朵落地率为0.65%,花朵破碎率为0.03%。

    Abstract:

    In order to solve the human cost, low efficiency, nonmechanization and other issues of picking, a Chrysanthemum morifolium combteeth picking machine was designed. The picking machine was mainly composed of combteeth, two chains with installation holes, four sprockets, a driven shaft, separating teeth, a box, a machine frame, four wheels, a stepping motor and control part. The gap between combteeth was larger than the diameter of bud and less than the diameter of tire chrysanthemum. The flowers were forced to take off by the impact. The test showed that Chrysanthemum morifolium combteeth picking machine can take off the Chrysanthemum morifolium flower reliably. The test was done when the flower moisture content was 82.5%. The single test of combteeth gap selected five levels (7.0mm, 7.5mm, 8.0mm, 8.5mm, 9.0mm). The Chrysanthemum morifolium combteeth picking machine worked well at the gap of 7.5~9.0mm. The drop rate was 0~4.06%, the broken rate was 0~100% and the removal rate was 92.43%~98.11%. The orthogonal tests showed the best combination of combteeth gap, separating teeth gap, feeding depth and rotational speed. Four levels were selected such as 7.5mm, 8.0mm, 8.5mm and 9.0mm for combteeth gap. Separating teeth gap included four levels such as 13mm, 15mm, 17mm and 19mm. Four levels (125mm, 150mm, 175mm, 200mm) were chosen for feeding depth. Rotational speed selected four levels such as 30r/min, 40r/min, 50r/min and 60r/min. The test showed that when the combteeth gap was 8.5mm, the separating teeth was 17mm, the feeding depth was 200mm and the rotational speed was 60r/min, Chrysanthemum morifolium combteeth picking machine would work better. The removal rate was 97.61%, the drop rate was 0.65% and the broken rate was 0.03% at this time.

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姬长英,王春香,顾宝兴,张 纯.手推式杭白菊梳齿摘花机结构设计与试验[J].农业机械学报,2016,47(7):143-150.

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  • 收稿日期:2016-02-04
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  • 在线发布日期: 2016-07-10
  • 出版日期: 2016-07-10