基于离散元的气吸式排种器工作参数仿真优化
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国家自然科学基金项目(51365034)、中国博士后科学基金项目(2014M552532XB)和内蒙古自治区高等学校科学研究项目(NJZY327)


Simulation and Optimization of Working Parameters of Air Suction Metering Device Based on Discrete Element
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    摘要:

    为提高用于免耕播种机的气吸式排种器的吸种效果,探寻最佳的排种器工作参数范围,通过离散元法对排种器内种群的离散度、种子间的作用力和种子速度进行仿真分析,得出吸种效果最佳的排种器工作参数范围:搅种轮转速为14.8~18.5r/min,振动频率低于10Hz,振幅低于5mm,容种量为60%~80%。排种试验表明:搅种轮转速低于18.5r/min比高于18.5r/min的吸种率均值提高7.1%。振幅2mm,振动频率低于10Hz比高于10Hz的吸种率均值提高8.9%。吸种率随容种量增大而增高,容种量60%~80%的吸种率均值为97%,比容种量低于60%的吸种率均值提高12个百分点。该结论证明了仿真优化的参数范围是可靠的。在这些参数范围内可使种箱内种子处于松散的吸种状态,种子间的碰撞和拖带作用减小,吸种性能得以提高。

    Abstract:

    In order to improve the seeding performance of the airsuction seed metering device of notill planter, the optimal operating parameters of the seed metering device were found. With the discrete element method, the dispersion degree, the force among the seeds and seed velocity in seed metering device were simulated. The best suction metering parameter ranges are as follows: the stirring wheel speed is 14.8~18.5r/min, the vibration frequency is less than 10Hz, the amplitude selection is less than 5mm, and the capacity of seeders selection is 60%~80%. The results of metering test verification show that: the wheel speed is less than 18.5r/min, the average absorption rate is 94.7%, which is 7.1% higher than absorption rate of the seed stirring wheel speed greater than 18.5r/min. The vibration frequency is less than 10Hz and the amplitude is 2mm, the average absorption rate is 97.7%. Compared with the absorption rate of super 10Hz, the average increase of the absorption rate is 8.9%. The absorption rate is increased with the increase of the capacity of seeders. When the capacity of seeders is less than 60%, the average rate of absorption seed is only 85%; while the capacity of seeders is higher than 60%, the average rate of the absorption is 97%. Compared with the capacity of less than 60%, the average absorption rate was increased by 12 percentage points. This conclusion proves that working parameters of the simulation analysis and optimization are reliable. Therefore, the seeds of the airsuction seed metering device are in a loose absorption state in the ranges of those parameters, which could furthermore reduce collision and towing function of the seed, more conducive to the suction, and improve absorption performance.

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刘月琴,赵满全,刘 飞,杨铁军,张 涛,李凤丽.基于离散元的气吸式排种器工作参数仿真优化[J].农业机械学报,2016,47(7):65-73.

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  • 收稿日期:2015-11-24
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  • 在线发布日期: 2016-07-10
  • 出版日期: 2016-07-10