双端曲面齿轮式柱塞泵运动特性分析与实验
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国家自然科学基金项目(51275537)


Theory and Test on Kinematics Characteristics of Double Curve-face Gear Piston Pump
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    摘要:

    为解决斜盘式柱塞泵摩擦副的磨损问题,提出了一种新型轴向柱塞泵,用双端曲面齿轮代替了斜盘,用齿轮副代替了摩擦副。利用端曲面齿轮副传动原理建立了单柱塞、六柱塞双端曲面齿轮式柱塞泵的运动特性数学模型,得出了柱塞运动规律。通过ADAMS虚拟样机建立了柱塞泵运动特性仿真模型,验证了新型柱塞泵柱塞运动的可行性。利用LH—050型激光位移传感器对柱塞泵运动特性测试实验台进行了相关测试,通过实验测试结果和理论值对比发现:实验数据与理论计算值吻合较好,误差控制在5%以内,证明了柱塞泵运动特性理论模型的正确性。

    Abstract:

    Nowadays, plunger pumps are being developed in the direction of high pressure and large flow. Therefore, the friction pairs in the pump adhesive wear and burn phenomenon has become increasingly serious. To solve these problems, the dynamic performance of the pump and lubrication characteristics were improved, the structure was optimized and high wear-resistant materials were used by most researchers. However, the wear problems were not solved fundamentally. In order to solve the wear problems of swash plate piston pump fundamentally, a new type of axial piston pump was proposed. The swash plate was replaced by double curve-face gear, the friction pairs were replaced by gears. By using the transmission principle of curve-face gear pair, the movement characteristics models of the piston pump, the single piston and six pistons of double curve-face gear were established, and the movement law of the piston was obtained. In order to verify the accuracy of the above theory, the motion simulation analysis and theoretical simulation results were compared and analyzed. By using the virtual prototype of ADAMS, the simulation model of movement characteristics of piston pump was established, and the piston movement feasibility of the new piston pump was validated. The piston movement characteristics of piston pump were tested by using the test-bed and the result was obtained. The comparison between test and theoretical results indicated that the test result was basically agree with the theoretical result, and the relative error between test and theoretical results was within 5%,the correctness of theoretical movement characteristics model of piston pump was testified. This experimental results showed that the flow pulsation performance of the piston pump can be better than the current level when the structural parameters were fully optimized.

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林超,赵相路,吴小勇,孟凡明.双端曲面齿轮式柱塞泵运动特性分析与实验[J].农业机械学报,2016,47(6):387-393.

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  • 收稿日期:2015-12-31
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  • 在线发布日期: 2016-06-10
  • 出版日期: 2016-06-10